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KTM 1190 Adventure R 2014 2015 Workshop Service Manual

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The 1190 Adventure R, produced between 2014 and 2015, is a premier adventure touring motorcycle engineered for exceptional off-road capability and long-distance comfort. Building on a rich off-road racing heritage, this model features a potent 1195cc V-twin engine, advanced rider aids including switchable ABS and multi-stage traction control, and a robust chassis designed for demanding terrain. Its key selling points include ruggedness, a powerful engine delivering approximately 148 hp, and a design philosophy that translates a "Ready to Race" ethos into the adventure touring segment, making it a compelling choice for experienced riders seeking a versatile and high-performance machine. This comprehensive Workshop Service Repair Manual provides in-depth technical information for the 1190 Adventure R (2014-2015). It covers all essential aspects of maintenance and repair, including detailed procedures for engine overhauls, drivetrain components, chassis and suspension systems, and the electrical system. The manual includes routine maintenance, fluid specifications, troubleshooting guides for common issues, and precise technical data such as torque values and clearances. This resource is invaluable for owners, mechanics, and technicians aiming to maintain the reliability and performance of their motorcycle, ensuring adherence to factory standards through step-by-step instructions and diagnostic procedures. 🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure R Year: 2014-2015 👋 Introduction Market Position Positioning: The KTM 1190 Adventure R (2014-2015) is a flagship adventure touring motorcycle known for its off-road prowess, powerful V-twin engine, and advanced electronics. This manual caters to owners and technicians who require in-depth knowledge for maintenance and repair of this high-performance machine. Key Selling Points: Ruggedness, off-road bias, powerful engine, and KTM's signature 'Ready to Race' philosophy applied to adventure touring. Competitive Analysis Competitors: Competes with premium adventure motorcycles such as the BMW R1200GS Adventure, Ducati Multistrada, and Yamaha Super Ténéré. Key Features Vehicle Highlighted Features: Robust off-road capability, powerful 1190cc V-twin engine, advanced rider aids (ABS, traction control), long-distance touring comfort, and durable construction. 📋 Manual Details Coverage Areas Engine: Complete engine overhaul, top end, lubrication system, cooling system, fuel system, exhaust Drivetrain: Clutch, crankshaft, transmission, final drive, wheels, tires Chassis: Frame, fork, triple clamp, handlebar, controls, shock absorber, swingarm, suspension, steering, brakes Electrical: Electrical system, lighting system, battery, wiring diagrams Other: General Information, storage, appendix Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Type: Workshop Service Repair Manual Content Scope: Includes original factory information, wiring diagrams, and service bulletins for accurate repairs. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine top end, clutch, lubrication system, fuel system, cooling system, and engine removal/installation procedures. Drivetrain Systems: Comprehensive information on crankshaft, transmission, wheels, tires, and final drive assembly and maintenance. Chassis And Suspension: In-depth coverage of fork, triple clamp, handlebar, controls, shock absorber, swingarm, steering, brakes, and the complete frame structure. Electrical And Lighting: Detailed electrical system diagnostics, troubleshooting, wiring diagrams, lighting system, and battery service. Fuel System Details: Includes fuel pump, injectors, fuel lines, and pressure regulator service. Cooling System Details: Radiator, coolant hoses, water pump, and thermostat service and testing. Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, lubrication, and general upkeep. Repair Procedures: Step-by-step repair instructions for all major components, including disassembly, cleaning, assembly, and reinstallation. Troubleshooting: Diagnostic procedures and solutions for common and uncommon issues across all vehicle systems. Technical Specifications: Inclusion of critical specifications, torque values, tolerances, and measurements necessary for accurate repairs. Diagnostics: Comprehensive diagnostic procedures for all electronic and mechanical systems. Suspension Adjustments: Details on adjusting front and rear suspension for various riding conditions. Technical Depth Depth: Professional-level detail suitable for both DIY enthusiasts and professional technicians, covering everything from basic maintenance to complete engine and chassis overhauls. Precision: Provides precise torque specifications, clearances, and assembly instructions, ensuring adherence to factory standards. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format allows for keyword searching, greatly enhancing the efficiency of finding specific information. Print Quality Print Quality: Full Printable Zoom Capability Zoom Capability: YES (Zoom IN/OUT supported) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 75° V-twin, four-stroke Displacement: 1195 cc Performance Horsepower: Approximately 148 hp (110.3 kW) @ 9000 rpm Torque: Approximately 91.5 ft-lb (124 Nm) @ 7000 rpm Fuel System Fuel Delivery: Electronic fuel injection (EFI) with dual throttle bodies Ignition Ignition System: Contactless ignition with digital ignition advance Cooling System Cooling Method: Liquid cooling Engine Top End Valve Train: DOHC, 4 valves per cylinder, chain drive 🔧 Transmission Standard Transmission Type: 6-speed, claw shifted Optional Optional Transmissions: N/A (Single transmission option) Features Clutch Type: Pankl, slipper clutch (wet multi-disc) Final Drive: X-ring 525 chain 📐 Dimensions Exterior Wheelbase: 1560 mm (61.4 in) Seat Height: Adjustable: 870...
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Tipo: Motorcycle
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SKU: 78381
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KTM 1190 Adventure R 2014 2015 Workshop Service ManualKTM 1190 Adventure R 2014 2015 Workshop Service ManualKTM 1190 Adventure R 2014 2015 Workshop Service ManualKTM 1190 Adventure R 2014 2015 Workshop Service Manual
The 1190 Adventure R, produced between 2014 and 2015, is a premier adventure touring motorcycle engineered for exceptional off-road capability and long-distance comfort. Building on a rich off-road racing heritage, this model features a potent 1195cc V-twin engine, advanced rider aids including switchable ABS and multi-stage traction control, and a robust chassis designed for demanding terrain. Its key selling points include ruggedness, a powerful engine delivering approximately 148 hp, and a design philosophy that translates a "Ready to Race" ethos into the adventure touring segment, making it a compelling choice for experienced riders seeking a versatile and high-performance machine. This comprehensive Workshop Service Repair Manual provides in-depth technical information for the 1190 Adventure R (2014-2015). It covers all essential aspects of maintenance and repair, including detailed procedures for engine overhauls, drivetrain components, chassis and suspension systems, and the electrical system. The manual includes routine maintenance, fluid specifications, troubleshooting guides for common issues, and precise technical data such as torque values and clearances. This resource is invaluable for owners, mechanics, and technicians aiming to maintain the reliability and performance of their motorcycle, ensuring adherence to factory standards through step-by-step instructions and diagnostic procedures.
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 Adventure R
Year:
2014-2015
👋 Introduction
Market Position
Positioning:
The KTM 1190 Adventure R (2014-2015) is a flagship adventure touring motorcycle known for its off-road prowess, powerful V-twin engine, and advanced electronics. This manual caters to owners and technicians who require in-depth knowledge for maintenance and repair of this high-performance machine.
Key Selling Points:
Ruggedness, off-road bias, powerful engine, and KTM's signature 'Ready to Race' philosophy applied to adventure touring.
Competitive Analysis
Competitors:
Competes with premium adventure motorcycles such as the BMW R1200GS Adventure, Ducati Multistrada, and Yamaha Super Ténéré.
Key Features Vehicle
Highlighted Features:
Robust off-road capability, powerful 1190cc V-twin engine, advanced rider aids (ABS, traction control), long-distance touring comfort, and durable construction.
📋 Manual Details
Coverage Areas
Engine:
Complete engine overhaul, top end, lubrication system, cooling system, fuel system, exhaust
Drivetrain:
Clutch, crankshaft, transmission, final drive, wheels, tires
Chassis:
Frame, fork, triple clamp, handlebar, controls, shock absorber, swingarm, suspension, steering, brakes
Electrical:
Electrical system, lighting system, battery, wiring diagrams
Other:
General Information, storage, appendix
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but described as extensive)
Manual Type
Type:
Workshop Service Repair Manual
Content Scope:
Includes original factory information, wiring diagrams, and service bulletins for accurate repairs.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of engine top end, clutch, lubrication system, fuel system, cooling system, and engine removal/installation procedures.
Drivetrain Systems:
Comprehensive information on crankshaft, transmission, wheels, tires, and final drive assembly and maintenance.
Chassis And Suspension:
In-depth coverage of fork, triple clamp, handlebar, controls, shock absorber, swingarm, steering, brakes, and the complete frame structure.
Electrical And Lighting:
Detailed electrical system diagnostics, troubleshooting, wiring diagrams, lighting system, and battery service.
Fuel System Details:
Includes fuel pump, injectors, fuel lines, and pressure regulator service.
Cooling System Details:
Radiator, coolant hoses, water pump, and thermostat service and testing.
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Repair Procedures:
Step-by-step repair instructions for all major components, including disassembly, cleaning, assembly, and reinstallation.
Troubleshooting:
Diagnostic procedures and solutions for common and uncommon issues across all vehicle systems.
Technical Specifications:
Inclusion of critical specifications, torque values, tolerances, and measurements necessary for accurate repairs.
Diagnostics:
Comprehensive diagnostic procedures for all electronic and mechanical systems.
Suspension Adjustments:
Details on adjusting front and rear suspension for various riding conditions.
Technical Depth
Depth:
Professional-level detail suitable for both DIY enthusiasts and professional technicians, covering everything from basic maintenance to complete engine and chassis overhauls.
Precision:
Provides precise torque specifications, clearances, and assembly instructions, ensuring adherence to factory standards.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format allows for keyword searching, greatly enhancing the efficiency of finding specific information.
Print Quality
Print Quality:
Full Printable
Zoom Capability
Zoom Capability:
YES (Zoom IN/OUT supported)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 75° V-twin, four-stroke
Displacement:
1195 cc
Performance
Horsepower:
Approximately 148 hp (110.3 kW) @ 9000 rpm
Torque:
Approximately 91.5 ft-lb (124 Nm) @ 7000 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI) with dual throttle bodies
Ignition
Ignition System:
Contactless ignition with digital ignition advance
Cooling System
Cooling Method:
Liquid cooling
Engine Top End
Valve Train:
DOHC, 4 valves per cylinder, chain drive
🔧 Transmission
Standard
Transmission Type:
6-speed, claw shifted
Optional
Optional Transmissions:
N/A (Single transmission option)
Features
Clutch Type:
Pankl, slipper clutch (wet multi-disc)
Final Drive:
X-ring 525 chain
📐 Dimensions
Exterior
Wheelbase:
1560 mm (61.4 in)
Seat Height:
Adjustable: 870 mm / 890 mm (34.3 in / 35.0 in)
Weights
Dry Weight:
Approx. 207 kg (456.3 lbs)
Gross Vehicle Weight Rating:
Not specified in product info, but typically over 450 kg
Fuel Capacity
Fuel Tank Capacity:
30 liters (7.9 US gal)
🛡️ Safety Features
Ratings
ABS:
Bosch 9M ABS (Switchable, Offroad mode)
Active Features
Traction Control:
MTC (Motorcycle Traction Control) - Multi-stage, Offroad mode
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Display Type:
Multi-function LCD display with analog tachometer
Driver Assistance
Rider Modes:
Multiple rider modes (Street, Sport, Rain, Offroad) affecting throttle response, ABS, and MTC settings.
Connectivity
Optional Connectivity:
Optional connectivity for smartphone integration (KTM My Ride) on some models/years.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or annually (refer to manual for exact details)
Valve Clearance Check:
Typically every 10,000 km (refer to manual for exact details)
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 10W-50 (e.g., Motorex Power Synth 4T)
Coolant Type:
Water/glycol mixture (e.g., Motorex Coolant M3.0)
Brake Fluid Type:
DOT 4
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US qt) with filter change (refer to manual for exact capacity)
Known Issues
Common Issues:
Potential for minor electrical gremlins, some reports of clutch slave cylinder leaks, and wear on the fuel pump depending on fuel quality. Manual addresses troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage, translating this expertise into high-performance street motorcycles, particularly in the adventure segment.
Model Evolution
Predecessors:
The 1190 Adventure R builds upon the legacy of previous KTM adventure models, incorporating advancements in engine technology, electronics, and chassis design.
Target Audience Of Model:
Designed for experienced riders seeking a capable off-road adventure motorcycle with long-distance touring capabilities.
Production
Manufacturing Location:
Austria
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