🏷️ Basic Information Identification Make: KTM Model: 450 SX ATV Year: 2010 Codes Product Code: KTM-450SX-ATV-2010-PDF 👋 Introduction Market Position Target Audience: KTM 450 SX ATV owners, service technicians, performance tuners, and parts suppliers specializing in off-road vehicles. Performance Segment: Competes in the high-performance, racing-oriented 450cc ATV segment. Competitive Analysis Value Proposition: This OEM Parts Manual is an essential resource for accurate part identification and ordering, directly supporting efficient and correct maintenance and repair for the 2010 KTM 450 SX ATV. Key Features Illustrative Diagrams: Features detailed, illustrated exploded parts diagrams crucial for understanding component relationships and assembly. Part Number Listing: Includes a comprehensive list of all original equipment manufacturer (OEM) part numbers for every component. 📋 Manual Details Coverage Areas Systems Covered: Engine, Chassis, Suspension, Electrical System, Bodywork, Drivetrain, Wheels and Tires, Brakes, Steering, Fuel System, Cooling System, Exhaust System, Special Tools Wheel And Tire Components: Wheels (rims), tires, valve stems, lug nuts, wheel bearings, axles Brake Components: Brake calipers, master cylinders, brake lines, brake discs, brake pads, brake levers, pedals Steering Components: Steering column, steering shaft, tie rods, steering knuckles, ball joints Page Count Page Count: Estimated 200-300 pages (typical for OEM parts manuals of this era) Manual Type Manual Type: OEM Parts Manual / Parts Catalog Language Language: English Format Format: PDF Download Accessibility: Easily accessible via digital download, allowing for quick access on computers, tablets, and smartphones. 📖 Manual Coverage Systems Covered Engine Components: Cylinder head, cylinder block, pistons, crankshaft, camshafts, valves, timing system, lubrication system, cooling system, fuel injection components, ignition system components, starter motor, exhaust system components Drivetrain Components: Clutch assembly, transmission gears, shift mechanism, drive chain, sprockets, differential (if applicable) Chassis And Suspension: Frame, A-arms, shocks, linkages, swingarm, steering system components, wheel hubs, bearings Electrical Components: Wiring harness, battery, lighting system, ignition switch, sensors, CDI unit, starter solenoid Bodywork And Controls: Body panels, fenders, seat, handlebars, controls, footpegs, brake levers, throttle assembly Fuel System Components: Fuel tank, fuel pump (if applicable), fuel lines, fuel filter, fuel injector Exhaust System Components: Exhaust header pipe, muffler, heat shields, mounting hardware Procedures Included Identification Of Parts: Detailed exploded views with numbered components for easy identification Part Number Reference: Comprehensive listing of all OEM part numbers for ordering and replacement Disassembly And Assembly Aid: Visual guidance for part orientation and installation during repair Component Relationships: Visual representation of how various components interface and assemble, crucial for understanding the overall machine architecture. Part Interchangeability: While not explicitly stated, accurate part numbers help in identifying potential interchangeability within specific KTM model ranges if researched further. Technical Depth Depth Of Coverage: High: Provides detailed part breakdowns, assembly sequences for components, and critical component identification. Ideal for mechanics and serious DIYers needing precise part sourcing and understanding of how components fit together. Diagnostic Capabilities: Limited to component identification for replacement. Does not include diagnostic trouble codes (DTCs) or troubleshooting guides. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear, legible diagrams and text. Print Quality Print Readability: Designed for clear printing, ensuring all details on diagrams and part numbers are easily discernible. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Completeness Manual Scope: Comprehensive parts catalog detailing all replaceable parts and their assembly order. It is not a repair or service manual which would include diagnostic procedures or torque specifications. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, SOHC Displacement: Approx. 449.3 cc Performance Bore X Stroke: Typically around 95 mm x 63.4 mm (specific to model variant) Compression Ratio: Typically around 12.5:1 (specific to model variant) Fuel System Fuel Delivery: Fuel Injection (EFI) with Keihin FCR MX carburetor on some models, or EFI system (specifics may vary by market/sub-model) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI Cooling System Cooling Type: Liquid-cooled Lubrication System Oil System: Wet sump with separate gearbox oil. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet multi-disc clutch, hydraulically actuated Features Drivetrain: Chain drive, O-ring sealed Final Drive: Chain 📐 Dimensions Exterior Wheelbase: Approx. 1280 mm (50.4 in) Ground Clearance: Typically around 250 mm (9.8 inches) Seat Height: Typically around 850 mm (33.5 inches) Weights Dry Weight: Approx. 183 kg (403.4 lbs) Fuel Tank Capacity: Approx. 9.0 liters (2.4 gal) 🛡️ Safety Features Ratings Safety Features Focus: Focuses on mechanical integrity of components for safe operation. Does not include NHTSA or Euro NCAP ratings as it is an off-road vehicle. Active Features Braking System: Hydraulic disc brakes front and rear, designed for powerful and consistent stopping. Passive Features Chassis Construction: High-strength chromoly steel frame providing rigidity and impact resistance. 💡 Technology Features Infotainment Infotainment Features: N/A (Performance-focused off-road vehicle; no infotainment system is present). Driver Assistance Driver Assistance Systems: N/A (Performance-focused off-road vehicle; no electronic driver assistance systems like...
KTM 450 SX ATV owners, service technicians, performance tuners, and parts suppliers specializing in off-road vehicles.
Performance Segment:
Competes in the high-performance, racing-oriented 450cc ATV segment.
Competitive Analysis
Value Proposition:
This OEM Parts Manual is an essential resource for accurate part identification and ordering, directly supporting efficient and correct maintenance and repair for the 2010 KTM 450 SX ATV.
Key Features
Illustrative Diagrams:
Features detailed, illustrated exploded parts diagrams crucial for understanding component relationships and assembly.
Part Number Listing:
Includes a comprehensive list of all original equipment manufacturer (OEM) part numbers for every component.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Chassis, Suspension, Electrical System, Bodywork, Drivetrain, Wheels and Tires, Brakes, Steering, Fuel System, Cooling System, Exhaust System, Special Tools
Detailed exploded views with numbered components for easy identification
Part Number Reference:
Comprehensive listing of all OEM part numbers for ordering and replacement
Disassembly And Assembly Aid:
Visual guidance for part orientation and installation during repair
Component Relationships:
Visual representation of how various components interface and assemble, crucial for understanding the overall machine architecture.
Part Interchangeability:
While not explicitly stated, accurate part numbers help in identifying potential interchangeability within specific KTM model ranges if researched further.
Technical Depth
Depth Of Coverage:
High: Provides detailed part breakdowns, assembly sequences for components, and critical component identification. Ideal for mechanics and serious DIYers needing precise part sourcing and understanding of how components fit together.
Diagnostic Capabilities:
Limited to component identification for replacement. Does not include diagnostic trouble codes (DTCs) or troubleshooting guides.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear, legible diagrams and text.
Print Quality
Print Readability:
Designed for clear printing, ensuring all details on diagrams and part numbers are easily discernible.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Completeness
Manual Scope:
Comprehensive parts catalog detailing all replaceable parts and their assembly order. It is not a repair or service manual which would include diagnostic procedures or torque specifications.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, SOHC
Displacement:
Approx. 449.3 cc
Performance
Bore X Stroke:
Typically around 95 mm x 63.4 mm (specific to model variant)
Compression Ratio:
Typically around 12.5:1 (specific to model variant)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with Keihin FCR MX carburetor on some models, or EFI system (specifics may vary by market/sub-model)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil System:
Wet sump with separate gearbox oil.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet multi-disc clutch, hydraulically actuated
Features
Drivetrain:
Chain drive, O-ring sealed
Final Drive:
Chain
📐 Dimensions
Exterior
Wheelbase:
Approx. 1280 mm (50.4 in)
Ground Clearance:
Typically around 250 mm (9.8 inches)
Seat Height:
Typically around 850 mm (33.5 inches)
Weights
Dry Weight:
Approx. 183 kg (403.4 lbs)
Fuel Tank Capacity:
Approx. 9.0 liters (2.4 gal)
🛡️ Safety Features
Ratings
Safety Features Focus:
Focuses on mechanical integrity of components for safe operation. Does not include NHTSA or Euro NCAP ratings as it is an off-road vehicle.
Active Features
Braking System:
Hydraulic disc brakes front and rear, designed for powerful and consistent stopping.
Passive Features
Chassis Construction:
High-strength chromoly steel frame providing rigidity and impact resistance.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Performance-focused off-road vehicle; no infotainment system is present).
Driver Assistance
Driver Assistance Systems:
N/A (Performance-focused off-road vehicle; no electronic driver assistance systems like ABS or traction control are present).
Connectivity
Connectivity Features:
N/A (Performance-focused off-road vehicle; no connectivity features are present).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Consult the owner's manual for specific intervals, but typically every 10-15 operating hours or annually. This parts manual will list the correct oil filter part number.
Fluid Specifications
Engine Oil Type:
KTM typically recommends JASO MA certified motorcycle oils. Specific viscosity grade (e.g., 10W-50 or 10W-60) will be in the owner's manual. This manual will show the oil filter part number.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Specific mix ratio (e.g., 50/50 distilled water) is critical and detailed in the owner's manual. This manual will list cooling system component part numbers.
Brake Fluid Type:
DOT 4 hydraulic brake fluid. This manual will list brake system component part numbers.
Transmission Oil Type:
Motorcycle-specific transmission oil, SAE 80 or 85W-90 gear oil. This manual will list the transmission oil filter part number.
Known Issues
Common Wear Items:
Due to the performance nature, wear items like brake pads, clutch plates, wheel bearings, and suspension components are critical. The manual provides part numbers for all these items.
Engine Component Wear:
Regular inspection of timing chain, piston, and cylinder is recommended for high-mileage or hard-use engines. This manual facilitates sourcing replacement parts.
📚 Vehicle History
Brand Heritage
Ktm Offroad Focus:
KTM has a long and successful heritage in off-road motorsports, including motocross and ATV racing, known for performance-oriented machines.
Model Evolution
Sx Lineup Evolution:
The SX line represents KTM's dedicated motocross/racing ATV platform, with continuous development focused on engine power, suspension performance, and chassis dynamics.
Production
Production Period:
KTM produced the 450 SX ATV line for several years, with the 2010 model being a key iteration within its competitive lifespan.
🏆 Awards & Recognition
Recognitions
Offroad Magazine Reviews:
While specific awards for the 2010 model year are not detailed in a parts manual, KTM ATVs historically receive praise in off-road publications for their power and handling.
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