KTM 690 Enduro R 2014 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2014 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Positioning: The KTM 690 Enduro R 2014 is positioned as a premium, dual-sport motorcycle designed for serious off-road adventure with the capability for road use. It appeals to riders seeking a lightweight, powerful, and highly capable machine for tackling diverse terrains. Competitive Analysis Competitors: Competes with other premium dual-sport and adventure motorcycles such as the Yamaha WR250R, Honda CRF450L, and potentially some smaller capacity BMW GS models or Husqvarna offerings in its segment. Key Features Features: Lightweight chassis, powerful single-cylinder engine, long-travel suspension, robust off-road capability, advanced electronics (for its time), and KTM's renowned build quality for performance motorcycles. 📋 Manual Details Coverage Areas All Models Engines Trim Transmissions: Yes Manual Type Type: Comprehensive Workshop Repair and Service Manual Language Language: English Page Count Estimated Page Count: 400-500 (typical for this model's comprehensive manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, internal components, valve adjustments, piston/ring replacement, cylinder head service, torque specifications. Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, pressure regulator, throttle body service. Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics, timing. Cooling System: Radiator, hoses, coolant, water pump, thermostat, fan operation. Exhaust System: Muffler, catalytic converter (if applicable), exhaust pipe inspection and repair. Transmission Drivetrain: Clutch operation, gear selection mechanism, gearbox disassembly and reassembly, final drive inspection. Chassis Frame: Frame integrity checks, steering head bearing service, suspension mounting points. Front Suspension: Fork disassembly, seal replacement, oil levels and type, spring rates, damping adjustments. Rear Suspension: Monoshock absorber service, linkage system lubrication and inspection, spring pre-load adjustment. Brakes: Brake pad replacement, caliper service, master cylinder overhaul, brake fluid specifications and bleeding procedures, ABS system diagnostics (if equipped). Wheels Tires: Tire pressure recommendations, wheel bearing service, spoke tensioning (if applicable), rim inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/stator), starter motor, lighting systems, fuses, relays, diagnostic connector. Instrumentation Controls: Dashboard functionality, switchgear operation, control cable adjustments. Bodywork Plastics: Fairing removal and installation, seat removal, fender replacement, graphics. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug replacement, brake fluid flush. Troubleshooting: Diagnostic charts, symptom-based problem solving, electrical fault finding, engine performance issues. Disassembly Reassembly: Step-by-step guides for major component removal and installation. Torque Specifications: Detailed torque values for all critical fasteners. Special Tools: Identification of required special tools for specific procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchable: Yes (typically, depending on PDF creation) Printable: Yes Print Quality Quality: High-resolution, clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, single-cylinder with two camshafts (DOHC) Displacement: 690 cc Bore X Stroke: 102 mm x 84.5 mm Compression Ratio: 12.6:1 Engine Management: Keihin EMS with electronic fuel injection and ride-by-wire throttle Performance Horsepower Approx: Approx. 63 hp (47 kW) @ 7500 rpm Torque Approx: Approx. 70 Nm (51.6 lb-ft) @ 6000 rpm Fuel System Fuel Delivery: Electronic fuel injection (EFI) with twin injectors Fuel Type: Unleaded gasoline, minimum 95 RON (Octane) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 (refer to manual for exact specifications) 🔧 Transmission Standard Type: 6-speed, claw-shifted Clutch: APTC clutch (slipper clutch), hydraulically actuated Final Drive: X-ring chain, 520 pitch Features Features: Slipper clutch functionality reduces rear-wheel hop during aggressive downshifting. 📐 Dimensions Exterior Length Approx: Approx. 2300 mm (90.6 in) Width Approx: Approx. 900 mm (35.4 in) (at handlebars) Height Approx: Approx. 1400 mm (55.1 in) (at seat) Wheelbase: Approx. 1500 mm (59.1 in) Ground Clearance: Approx. 280 mm (11.0 in) Seat Height: Approx. 910 mm (35.8 in) Weights Dry Weight Approx: Approx. 140 kg (308.6 lbs) Wet Weight Approx: Approx. 153 kg (337.3 lbs) (with all fluids) Fuel Tank Capacity: 12 liters (3.17 US gallons) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is generally not rated by organizations like NHTSA or Euro NCAP). Active Features ABS: Standard on the 2014 model (switchable). ABS system can typically be deactivated for off-road riding. Passive Features Lighting: Halogen headlight, LED taillight and brake light. Handling: Lightweight construction and agile chassis contribute to active safety through predictable handling. 💡 Technology Features Infotainment Infotainment System: No integrated infotainment system in the traditional sense. Focus is on functional instrumentation. Driver Assistance Rider Modes: Not typically featured in this model year. Primarily mechanical and electronic fuel injection control. Connectivity Connectivity Features: No Bluetooth or smartphone connectivity. Diagnostic port for engine management system access. Instrumentation Display Type: Digital LCD instrument cluster displaying speed, RPM, gear position, fuel level, clock, trip...
The KTM 690 Enduro R 2014 is positioned as a premium, dual-sport motorcycle designed for serious off-road adventure with the capability for road use. It appeals to riders seeking a lightweight, powerful, and highly capable machine for tackling diverse terrains.
Competitive Analysis
Competitors:
Competes with other premium dual-sport and adventure motorcycles such as the Yamaha WR250R, Honda CRF450L, and potentially some smaller capacity BMW GS models or Husqvarna offerings in its segment.
Key Features
Features:
Lightweight chassis, powerful single-cylinder engine, long-travel suspension, robust off-road capability, advanced electronics (for its time), and KTM's renowned build quality for performance motorcycles.
📋 Manual Details
Coverage Areas
All Models Engines Trim Transmissions:
Yes
Manual Type
Type:
Comprehensive Workshop Repair and Service Manual
Language
Language:
English
Page Count
Estimated Page Count:
400-500 (typical for this model's comprehensive manual)
Slipper clutch functionality reduces rear-wheel hop during aggressive downshifting.
📐 Dimensions
Exterior
Length Approx:
Approx. 2300 mm (90.6 in)
Width Approx:
Approx. 900 mm (35.4 in) (at handlebars)
Height Approx:
Approx. 1400 mm (55.1 in) (at seat)
Wheelbase:
Approx. 1500 mm (59.1 in)
Ground Clearance:
Approx. 280 mm (11.0 in)
Seat Height:
Approx. 910 mm (35.8 in)
Weights
Dry Weight Approx:
Approx. 140 kg (308.6 lbs)
Wet Weight Approx:
Approx. 153 kg (337.3 lbs) (with all fluids)
Fuel Tank Capacity:
12 liters (3.17 US gallons)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is generally not rated by organizations like NHTSA or Euro NCAP).
Active Features
ABS:
Standard on the 2014 model (switchable). ABS system can typically be deactivated for off-road riding.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
Handling:
Lightweight construction and agile chassis contribute to active safety through predictable handling.
💡 Technology Features
Infotainment
Infotainment System:
No integrated infotainment system in the traditional sense. Focus is on functional instrumentation.
Driver Assistance
Rider Modes:
Not typically featured in this model year. Primarily mechanical and electronic fuel injection control.
Connectivity
Connectivity Features:
No Bluetooth or smartphone connectivity. Diagnostic port for engine management system access.
Instrumentation
Display Type:
Digital LCD instrument cluster displaying speed, RPM, gear position, fuel level, clock, trip meters, and basic warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or annually, whichever comes first (refer to manual for exact recommendation).
Air Filter Service:
Inspect every 5,000 km (3,000 miles); clean or replace as needed, especially in dusty conditions.
Spark Plug Replacement:
Typically every 10,000-20,000 km (6,000-12,000 miles).
Valve Clearance Check:
Typically every 10,000-20,000 km (6,000-12,000 miles), or as recommended by KTM service bulletins.
Chain Maintenance:
Lubricate and check tension every 1,000 km (600 miles) and adjust as necessary.
Fluid Specifications
Engine Oil:
SAE 10W-50 or 15W-50, JASO MA/MA2, API SG or higher (e.g., Motorex Power Synt 4T 10W-50)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for specific recommendation for front and rear systems).
Clutch Fluid:
DOT 4 or DOT 5.1 (same as brake fluid, typically)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, chain and sprockets, fork seals.
Engine Potential Concerns:
Early models of the LC4 engine had some reported issues with water pumps and valve train wear; however, by 2014, many of these were addressed through design revisions. Regular adherence to maintenance schedules is crucial.
Electrical Potential Concerns:
While generally robust, electrical connectors can be susceptible to corrosion in harsh environments. Proper sealing and dielectric grease are recommended.
📚 Vehicle History
Brand Heritage
Heritage:
KTM has a rich history in off-road racing, particularly in motocross and enduro, which heavily influences the design and engineering of their dual-sport and adventure motorcycles. This heritage translates to robust construction and performance-oriented features.
Model Evolution
Evolution Overview:
The 690 Enduro R has evolved significantly since its introduction, with KTM consistently refining the engine (LC4 single-cylinder), chassis, suspension, and electronics to improve performance, reliability, and rider comfort. The 2014 model represents a mature iteration of this platform.
Production
Production Location:
Austria (KTM AG headquarters and primary manufacturing)
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
KTM motorcycles, including the 690 Enduro R, are consistently recognized by motorcycle publications and riders for their off-road prowess, performance, and build quality. While specific awards for the 2014 model may vary, the platform is highly regarded in its segment.
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