🏷️ Basic Information Identification Make: Kymco Model: Dink Classic 200 Year: 2007 Model Code: Various, often model-specific or chassis codes apply Codes Engine Code: Likely variant of the KYMCO 163 cc engine (e.g., KF25BA) 👋 Introduction Market Position Segment: Maxi-scooter, commuting and touring segment. Competitive Analysis Competitors: Competes with other 125-300cc class scooters from brands like Yamaha (XMAX), Suzuki (Burgman), Honda (Forza), Piaggio (Beverly), and SYM. Key Features Distinguishing Features: Comfortable seating, ample under-seat storage, capable for both urban commuting and light touring, often praised for value for money. Target Audience Audience: Commuters, riders seeking a comfortable and practical scooter for daily use and occasional longer rides, DIY mechanics. 📋 Manual Details Coverage Areas Mechanical Coverage: Comprehensive (engine, transmission, fuel system, cooling, exhaust, suspension, brakes, etc.) Electrical Coverage: Comprehensive (wiring diagrams, ignition system, lighting, starting, charging, instruments, etc.) Repair Scope: A-Z Repairs, including diagnostics, troubleshooting, disassembly, assembly, and component replacement Page Count Estimated Page Count: Likely 300-600+ pages, typical for a comprehensive workshop manual Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly/assembly, cylinder head, cylinder, piston, crankshaft, camshaft, valve timing, lubrication system, cooling system, fuel injection system, ignition system, emission control. Transmission Systems: Automatic transmission (CVT) operation, disassembly, assembly, maintenance, troubleshooting, torque converter, belt, variator, clutch assembly. Chassis Systems: Frame, front fork, rear shock absorber, steering system, wheel bearings, brake system (front and rear disc, hydraulic lines, master cylinder, calipers), fuel tank, exhaust system. Electrical Systems: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system (ECU, sensors, ignition coil), lighting (headlight, taillight, turn signals), instrumentation, horn, wiring diagrams. Procedures Included Routine Maintenance: Oil change intervals, air filter replacement, spark plug replacement, coolant checks and replacement, brake fluid change, gear oil change, drive belt inspection/replacement. Diagnostic Procedures: Troubleshooting charts for common issues, fault code diagnosis (if applicable), electrical system testing, engine performance checks. Repair And Rebuild: Complete disassembly and reassembly of engine components, transmission, suspension, brakes, and electrical modules. Overhaul procedures for major assemblies. Component Replacement: Instructions for replacing individual parts like gaskets, seals, bearings, brake pads, bulbs, cables, and more. Technical Depth Depth: Comprehensive (covers basic maintenance to full engine and transmission rebuilds, detailed electrical diagnostics). 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Printable pages (allows users to print specific sections or the entire manual). Image Quality: High-quality, with tons of detailed pictures and diagrams. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC Displacement: 163 cc (approximately) Bore X Stroke: Typical for 163cc class, e.g., 60 mm x 58 mm (needs verification from specific model data). Compression Ratio: Typically around 10.0:1 to 11.0:1 (needs verification). Performance Horsepower: Approximately 13-15 HP (needs verification). Torque: Approximately 12-14 Nm (needs verification). Fuel System Fuel Delivery: Fuel Injection (FI) Fuel Type: Unleaded Gasoline (Octane rating typically 91 or higher) Lubrication Oil Type: JASO MA or MA2, SAE 10W-40 or 20W-50 (specific grade depends on climate, refer to manual). Oil Capacity: Approximately 1.1 - 1.3 liters (without filter change) / 1.3 - 1.5 liters (with filter change) (needs verification). Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Features Drive System: Belt drive to rear wheel Final Drive: Gearbox with chain or belt drive to rear wheel, or direct drive depending on specific configuration. 📐 Dimensions Exterior Length: Approx. 2150 mm (Needs verification) Width: Approx. 760 mm (Needs verification) Height: Approx. 1390 mm (Needs verification) Wheelbase: Approx. 1545 mm (Needs verification) Weights Dry Weight: Approx. 150-160 kg (Needs verification) Gross Vehicle Weight Rating: Typically around 300-320 kg (Needs verification) Fuel Capacity: Approx. 10-12 Liters (Needs verification) 🛡️ Safety Features Ratings Crash Test Ratings: N/A for scooters in most markets, but safety design considerations are covered in the manual. Active Features Braking System: Front: Disc brake with dual-piston caliper. Rear: Disc brake with single-piston caliper. Often equipped with CBS (Combi-Brake System). Lighting: Halogen headlight, LED taillight and brake light, turn signals. Passive Features Frame Construction: Steel frame designed for stability and rider comfort. Tires: Tubeless tires. Front: typically 120/70-14. Rear: typically 150/70-13 (Needs verification). 💡 Technology Features Infotainment Instrument Panel: Digital and analog display featuring speedometer, tachometer, fuel gauge, odometer, trip meter, engine temperature indicator, and warning lights. Driver Assistance ABS Availability: ABS was not commonly standard on this model year, though some export markets or optional trims might have featured it. Connectivity Charging Port: Some models may have a 12V accessory socket or USB charging port under the seat or on the dash for charging electronic devices. 🔧 Maintenance Service Intervals Engine...
Frame, front fork, rear shock absorber, steering system, wheel bearings, brake system (front and rear disc, hydraulic lines, master cylinder, calipers), fuel tank, exhaust system.
Electrical Systems:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system (ECU, sensors, ignition coil), lighting (headlight, taillight, turn signals), instrumentation, horn, wiring diagrams.
Procedures Included
Routine Maintenance:
Oil change intervals, air filter replacement, spark plug replacement, coolant checks and replacement, brake fluid change, gear oil change, drive belt inspection/replacement.
Diagnostic Procedures:
Troubleshooting charts for common issues, fault code diagnosis (if applicable), electrical system testing, engine performance checks.
Repair And Rebuild:
Complete disassembly and reassembly of engine components, transmission, suspension, brakes, and electrical modules. Overhaul procedures for major assemblies.
Component Replacement:
Instructions for replacing individual parts like gaskets, seals, bearings, brake pads, bulbs, cables, and more.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to full engine and transmission rebuilds, detailed electrical diagnostics).
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable pages (allows users to print specific sections or the entire manual).
Image Quality:
High-quality, with tons of detailed pictures and diagrams.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC
Displacement:
163 cc (approximately)
Bore X Stroke:
Typical for 163cc class, e.g., 60 mm x 58 mm (needs verification from specific model data).
Compression Ratio:
Typically around 10.0:1 to 11.0:1 (needs verification).
Performance
Horsepower:
Approximately 13-15 HP (needs verification).
Torque:
Approximately 12-14 Nm (needs verification).
Fuel System
Fuel Delivery:
Fuel Injection (FI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 or higher)
Lubrication
Oil Type:
JASO MA or MA2, SAE 10W-40 or 20W-50 (specific grade depends on climate, refer to manual).
Gearbox with chain or belt drive to rear wheel, or direct drive depending on specific configuration.
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (Needs verification)
Width:
Approx. 760 mm (Needs verification)
Height:
Approx. 1390 mm (Needs verification)
Wheelbase:
Approx. 1545 mm (Needs verification)
Weights
Dry Weight:
Approx. 150-160 kg (Needs verification)
Gross Vehicle Weight Rating:
Typically around 300-320 kg (Needs verification)
Fuel Capacity:
Approx. 10-12 Liters (Needs verification)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for scooters in most markets, but safety design considerations are covered in the manual.
Active Features
Braking System:
Front: Disc brake with dual-piston caliper. Rear: Disc brake with single-piston caliper. Often equipped with CBS (Combi-Brake System).
Lighting:
Halogen headlight, LED taillight and brake light, turn signals.
Passive Features
Frame Construction:
Steel frame designed for stability and rider comfort.
Tires:
Tubeless tires. Front: typically 120/70-14. Rear: typically 150/70-13 (Needs verification).
💡 Technology Features
Infotainment
Instrument Panel:
Digital and analog display featuring speedometer, tachometer, fuel gauge, odometer, trip meter, engine temperature indicator, and warning lights.
Driver Assistance
ABS Availability:
ABS was not commonly standard on this model year, though some export markets or optional trims might have featured it.
Connectivity
Charging Port:
Some models may have a 12V accessory socket or USB charging port under the seat or on the dash for charging electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (Refer to manual for exact interval).
Air Filter Check Clean:
Every 3,000 - 5,000 km. Replace as needed.
Spark Plug Replace:
Every 6,000 - 10,000 km (Refer to manual for specific type and gap).
Drive Belt Inspection:
Every 6,000 - 10,000 km. Replace based on wear and condition.
Gear Oil Change:
Every 6,000 - 10,000 km (Refer to manual for specific grade).
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 20W-50, API SG or higher, JASO MA/MA2 compliant.
Coolant:
50% mixture of ethylene glycol-based coolant and distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil:
Specific gear oil for automatic transmissions (e.g., SAE 80W-90 GL-4) (Needs verification).
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, tires, fork seals, and starter motor brushes can be common wear items. Electrical connectors may also require cleaning over time.
Potential Concerns:
Fuel injection system can be sensitive to fuel quality. Some owners report minor electrical gremlins or cooling system leaks if not properly maintained.
📚 Vehicle History
Brand Heritage
Kymco History:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese company founded in 1964, originally as a supplier for Honda. It has since grown into one of the world's largest scooter and motorcycle manufacturers, known for producing reliable and well-equipped vehicles.
Model Evolution
Dink Series:
The Dink series represents Kymco's line of maxi-scooters, emphasizing comfort, practicality, and performance suitable for commuting and touring. The 200cc variant offers a balance of performance and economy.
Production
Manufacturing Location:
Taiwan (Primary)
Production Years:
The Kymco Dink Classic 200 was produced in the mid-to-late 2000s, with 2007 being a key model year.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally well-regarded for its comfort, storage capacity, and reliable performance for its class. Often cited as a good value proposition in the maxi-scooter market.
Ratings
User Reviews:
Owner reviews often highlight its comfortable ride, good fuel economy for its size, and suitability for commuting. Durability is also frequently mentioned positively.
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