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LANCIA DELTA INTEGRALE 8V 16V Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Variants Covered: 8V, 16V Codes Chassis Codes: Type 831AB0 👋 Introduction Market Position Segment: Performance Hatchback / Rally Homologation Special Competitive Analysis Key Rivals: Ford Escort RS Cosworth, Audi Quattro, BMW M3 (E30), Peugeot 205 T16 (though more extreme rally focus). Key Features Vehicular Distinction: Iconic rallying pedigree, advanced all-wheel-drive system (Visco-Lok center differential, Torsen rear differential), turbocharged engines, aggressive styling, and a robust chassis engineered for performance. Manual Value Proposition Value: Provides professional-grade repair and maintenance information, enabling owners and technicians to maintain and restore the high-performance capabilities of the Lancia Delta Integrale. 📋 Manual Details Coverage Areas Coverage Scope: Full factory service, repair, and workshop procedures for Lancia Delta Integrale 8V and 16V variants. Page Count Estimated Pages: Hundreds (as per description, actual count may vary by specific edition) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: Likely English (based on product description, though original factory manuals may exist in Italian/other languages) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Mechanical Systems: Engine mechanicals (including cylinder head, block, pistons, crankshaft, camshafts), fuel system (injection, pumps, injectors, regulators), ignition system, lubrication system, cooling system, exhaust system, clutch, gearbox (manual 5-speed), transfer case, front and rear differentials, driveshafts, suspension (front strut, rear multi-link), steering system, braking system (ABS), chassis and body, interior components, electrical systems (wiring diagrams, lighting, instrumentation, HVAC). Procedures Included Repair And Maintenance: Step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, diagnostic procedures, component removal and installation, rebuild procedures, specifications and tolerances, torque values, electrical diagnostics, wiring harness repair, bodywork repair, air conditioning service. Technical Depth Depth Of Information: Comprehensive and detailed, covering everything from basic fluid changes and adjustments to complete engine and transmission rebuilds. Includes detailed photos, exploded diagrams, and schematics used by...
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SKU: 398045
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LANCIA DELTA INTEGRALE 8V 16V Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Variants Covered:
8V, 16V
Codes
Chassis Codes:
Type 831AB0
👋 Introduction
Market Position
Segment:
Performance Hatchback / Rally Homologation Special
Competitive Analysis
Key Rivals:
Ford Escort RS Cosworth, Audi Quattro, BMW M3 (E30), Peugeot 205 T16 (though more extreme rally focus).
Key Features
Vehicular Distinction:
Iconic rallying pedigree, advanced all-wheel-drive system (Visco-Lok center differential, Torsen rear differential), turbocharged engines, aggressive styling, and a robust chassis engineered for performance.
Manual Value Proposition
Value:
Provides professional-grade repair and maintenance information, enabling owners and technicians to maintain and restore the high-performance capabilities of the Lancia Delta Integrale.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full factory service, repair, and workshop procedures for Lancia Delta Integrale 8V and 16V variants.
Page Count
Estimated Pages:
Hundreds (as per description, actual count may vary by specific edition)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
Likely English (based on product description, though original factory manuals may exist in Italian/other languages)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine mechanicals (including cylinder head, block, pistons, crankshaft, camshafts), fuel system (injection, pumps, injectors, regulators), ignition system, lubrication system, cooling system, exhaust system, clutch, gearbox (manual 5-speed), transfer case, front and rear differentials, driveshafts, suspension (front strut, rear multi-link), steering system, braking system (ABS), chassis and body, interior components, electrical systems (wiring diagrams, lighting, instrumentation, HVAC).
Procedures Included
Repair And Maintenance:
Step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, diagnostic procedures, component removal and installation, rebuild procedures, specifications and tolerances, torque values, electrical diagnostics, wiring harness repair, bodywork repair, air conditioning service.
Technical Depth
Depth Of Information:
Comprehensive and detailed, covering everything from basic fluid changes and adjustments to complete engine and transmission rebuilds. Includes detailed photos, exploded diagrams, and schematics used by professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printable Options:
Printable (single page or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Compatibility
Os Compatibility:
Windows and macOS compatible
Licensing
Usage Rights:
Lifetime usage, no expiry dates, usable on multiple devices/computers.
⚙️ Engine Specifications
Primary Engine 8V
Engine Code:
831B5.000
Configuration:
Inline-4 Cylinder
Displacement:
1995 cc (2.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm
Aspiration:
Turbocharged, Intercooled
Valvetrain:
SOHC, 2 Valves per Cylinder (8 Valves Total)
Compression Ratio:
8.0:1
Horsepower Ps:
185 PS (136 kW; 182 hp) @ 5300 rpm
Torque Nm:
294 Nm (217 lb-ft) @ 3000 rpm
Fuel System:
Bosch LE2-Jetronic Fuel Injection
Primary Engine 16V
Engine Code:
831D5.000
Configuration:
Inline-4 Cylinder
Displacement:
1995 cc (2.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm
Aspiration:
Turbocharged, Intercooled
Valvetrain:
DOHC, 4 Valves per Cylinder (16 Valves Total)
Compression Ratio:
8.0:1 (later variants may differ slightly)
Horsepower Ps:
200 PS (147 kW; 197 hp) @ 5500 rpm (standard Evolution models)
Torque Nm:
291 Nm (215 lb-ft) @ 3000 rpm (standard Evolution models)
Fuel System:
Bosch Motronic M2.10 Fuel Injection
General
Engine Management:
ECU controlled ignition and fuel injection
Engine Coolant:
50/50 Ethylene Glycol and Water Mixture
Oil Type Recommendation:
Fully Synthetic 10W-40 or 15W-50 (API SG/SH or higher)
🔧 Transmission
Drivetrain
Layout:
All-Wheel Drive (Permanent)
Gearbox
Type:
5-speed Manual
Gear Ratios:
Specific ratios vary by model and year, detailed in manual.
Differentials
Center Differential:
Viscous coupling (Visco-Lok)
Rear Differential:
Torsen Limited Slip Differential (LSD)
Transmission Fluid
Gearbox Oil Spec:
API GL-4 75W-90 Synthetic Gear Oil (Manual Gearbox); API GL-5 75W-90 Synthetic Gear Oil (Transfer Case & Rear Diff)
📐 Dimensions
Exterior
Length:
Approx. 4046 mm (159.3 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2480 mm (97.6 in)
Weights
Curb Weight:
Approx. 1300-1350 kg (2866-2976 lbs) depending on variant
🛡️ Safety Features
Active Features
ABS:
Standard on most Integrale models (Bosch ABS II system)
Passive Features
Seat Belts:
3-point inertia reel seat belts
Airbags:
Not standard on early models, may be present on later Evoluzione variants.
Body Structure:
Reinforced chassis and safety cage elements for structural rigidity and occupant protection.
💡 Technology Features
Infotainment
Original System:
Basic Blaupunkt or Philips cassette/radio systems with optional CD changer. Emphasis was on driving dynamics, not advanced infotainment.
Driver Assistance
Original Features:
ABS was the primary electronic driver aid. Limited other electronic aids.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 12 months, whichever comes first. Turbocharged engines benefit from more frequent changes.
Air Filter:
Inspect every 15,000 km (9,000 miles), replace as needed.
Spark Plugs:
Replace every 30,000 - 40,000 km (18,000 - 25,000 miles).
Timing Belt:
Replace every 50,000 - 60,000 km (30,000 - 37,000 miles) or 5 years due to critical engine damage risk if it fails. The manual will specify the exact interval and procedure, including tensioner and idler pulley replacement.
Coolant Flush:
Every 2-3 years or as per manual specifications.
Fluid Specifications
Brake Fluid:
DOT 4 (or DOT 3 if specified for older models)
Power Steering Fluid:
Lancia specified hydraulic fluid (often ATF Dexron II/III compatible, check manual for exact type)
Known Issues
Common Faults And Wear:
Turbocharger oil feed pipe blockage leading to turbo failure, distributor wear (8V), lambda sensor issues, differential whine, clutch wear, corrosion on bodywork (especially rear arches, sills, suspension mounts), fuel pump fragility, gearbox synchromesh wear (especially 2nd gear), electrical gremlins (aged wiring). The manual provides detailed diagnostic procedures for these.
Part Numbers
Oil Filter Example:
Original: 7761310. Example aftermarket: Mann-Filter W940/1, Mahle OC 243.
Timing Belt Kit Example:
Contitech CT951K2 (includes belt, tensioner, idler pulleys). Consult manual for VIN-specific fitment.
📚 Vehicle History
Brand Heritage
Ancestry:
Lancia's deep-rooted history in motorsport, particularly rallying, dating back to the legendary Lancia Stratos and 037.
Model Evolution
Development Origin:
Evolved from the Lancia Delta, specifically created for Group A rallying homologation.
Key Milestones:
Introduction of the 8V in 1987, followed by the significantly revised 16V in 1989, leading to the racing-derived Evoluzione I (1991) and Evoluzione II (1993) models.
Production
Production Period:
1987 - 1994 (for 8V and 16V variants)
Manufacturing Location:
Italy
Rally Success
Wrc Achievements:
Six consecutive World Rally Championship (WRC) Manufacturer's titles (1987-1992), a record unmatched in its era.
🏆 Awards & Recognition
Recognitions
Motorsport Awards:
Lancia Delta Integrale is one of the most successful rally cars in history, securing multiple World Rally Championship Manufacturer and Driver titles.
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