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Lancia Delta Integrale 1987 Repair Service Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Year: 1987 Codes Model Code: HF Integrale 👋 Introduction Market Position Segment: Performance Hatchback / Rally Homologation Special Competitive Analysis Competitors: Ford Escort RS Cosworth, Audi Sport Quattro, Peugeot 205 T16 (in rally homologation context) Key Features Performance Focus: Designed for rally performance, robust AWD system, potent turbocharged engine Manual Benefit: Empowers owners with factory-level repair and maintenance knowledge 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Delivery Method: Instant Download Print Specifications: Full Printable Interactive Features: Zoom IN/OUT enabled Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, rebuild, tuning, lubrication, cooling system, exhaust system Engine Electrical: Ignition system, starting system, charging system, fuel injection system (ECU, sensors, actuators), engine management Transmission: Manual gearbox (5-speed), clutch system, transfer case (for AWD), gearbox overhaul, fluid specifications Drivetrain: All-Wheel Drive (AWD) system, differentials (front, center, rear), driveshafts, constant velocity joints Suspension: Front and rear suspension systems, shock absorbers, springs, anti-roll bars, bushings, alignment specifications Steering: Power steering system, steering rack, steering column, steering linkages, troubleshooting Brakes: Brake system components (master cylinder, calipers, discs, pads), ABS system (if equipped), hydraulic lines, bleeding procedures, specifications Electrical System: Wiring diagrams, lighting system, instrumentation, power distribution, fuses, relays, diagnostic procedures Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure specifications Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, flush and refill procedures, coolant specifications Body And Chassis: Body panels, doors, hood, trunk, bumpers, chassis components, repair procedures, rust prevention Interior: Seats, dashboard, trim panels, carpets, climate control system, sound deadening Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake checks, fluid level checks Troubleshooting: Diagnostic charts, symptom-based...
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Lancia Delta Integrale 1987 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Year:
1987
Codes
Model Code:
HF Integrale
👋 Introduction
Market Position
Segment:
Performance Hatchback / Rally Homologation Special
Competitive Analysis
Competitors:
Ford Escort RS Cosworth, Audi Sport Quattro, Peugeot 205 T16 (in rally homologation context)
Key Features
Performance Focus:
Designed for rally performance, robust AWD system, potent turbocharged engine
Manual Benefit:
Empowers owners with factory-level repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Print Specifications:
Full Printable
Interactive Features:
Zoom IN/OUT enabled
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuild, tuning, lubrication, cooling system, exhaust system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (ECU, sensors, actuators), engine management
Transmission:
Manual gearbox (5-speed), clutch system, transfer case (for AWD), gearbox overhaul, fluid specifications
Drivetrain:
All-Wheel Drive (AWD) system, differentials (front, center, rear), driveshafts, constant velocity joints
Suspension:
Front and rear suspension systems, shock absorbers, springs, anti-roll bars, bushings, alignment specifications
Steering:
Power steering system, steering rack, steering column, steering linkages, troubleshooting
Brakes:
Brake system components (master cylinder, calipers, discs, pads), ABS system (if equipped), hydraulic lines, bleeding procedures, specifications
Electrical System:
Wiring diagrams, lighting system, instrumentation, power distribution, fuses, relays, diagnostic procedures
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure specifications
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, flush and refill procedures, coolant specifications
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, chassis components, repair procedures, rust prevention
Interior:
Seats, dashboard, trim panels, carpets, climate control system, sound deadening
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake checks, fluid level checks
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problems and solutions
Repair:
Step-by-step repair instructions for all major vehicle systems
Disassembly And Assembly:
Detailed instructions for removing and reinstalling components
Cleaning And Reinstallation:
Procedures for cleaning parts before reassembly
Technical Specifications:
Critical torque values, clearances, tolerances, fluid capacities
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth engine and drivetrain overhauls
Target Audience
Intended User:
Professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
High-resolution, full printable pages
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, Turbocharged, DOHC
Displacement:
1995 cc (2.0 Liters)
Performance
Horsepower:
Approx. 185-190 hp (depending on specific market tune)
Torque:
Approx. 217-220 lb-ft (294-298 Nm)
Fuel System
Injection Type:
Bosch LE2-Jetronic Fuel Injection
Turbocharger:
Garrett T3 Turbocharger with Intercooler
Engine Code
Engine Code:
155.00
🔧 Transmission
Standard
Type:
5-speed Manual
Features
Drivetrain:
Permanent All-Wheel Drive (AWD) with Viscous Coupling Center Differential and Limited-Slip Rear Differential
Fluid Specifications
Gearbox Oil:
API GL-4, SAE 75W-90 (Typical Recommendation)
Transfer Case Oil:
API GL-4, SAE 75W-90 (Typical Recommendation)
Differential Oil:
API GL-5, SAE 75W-90 (Typical Recommendation)
📐 Dimensions
Exterior
Length:
Approx. 3900 mm
Width:
Approx. 1700 mm
Height:
Approx. 1370 mm
Weights
Curb Weight:
Approx. 1200-1300 kg
🛡️ Safety Features
Ratings
Crash Testing:
Limited comprehensive crash data for this era and homologation special; focused on structural integrity for rallying.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some variants.
Passive Features
Seatbelts:
Three-point seatbelts, potentially with pre-tensioners.
Body Structure:
Reinforced body structure for rally homologation requirements.
💡 Technology Features
Infotainment
Audio System:
Basic cassette player and radio, often with upgraded aftermarket units.
Driver Assistance
ABS:
Optional ABS, as noted in safety features.
Connectivity
Vintage Features:
No modern connectivity features (e.g., Bluetooth, USB, GPS).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 km or 6 months (whichever comes first, depending on driving conditions).
Air Filter Replacement:
Every 15,000 - 20,000 km.
Spark Plug Replacement:
Every 20,000 - 30,000 km (depending on plug type).
Timing Belt Replacement:
Every 40,000 - 60,000 km or 4-5 years (critical maintenance item).
Fluid Specifications
Engine Oil:
API SG/SH, ACEA A2/A3, SAE 10W-40 or 15W-50 (preferred for spirited driving or warmer climates).
Coolant:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 (recommended for consistent performance).
Known Issues
Rust:
Prone to rust, especially in wheel arches, sills, and around the rear hatch.
Engine Reliability:
Turbocharger seals can fail, leading to oil consumption; head gasket issues can arise if overheated.
Suspension Wear:
Bushings and ball joints can wear, affecting handling and requiring replacement.
Electrical Gremlins:
Older wiring harnesses and connections can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Lancia Legacy:
Lancia has a rich history in motorsport, particularly in rallying, with numerous World Rally Championship (WRC) titles.
Model Evolution
Integrale Development:
The Delta Integrale evolved from the Lancia Delta, incorporating wider tracks, more powerful engines, and advanced AWD systems to meet rally homologation rules.
Production
Production Period:
The Lancia Delta Integrale was produced from 1987 (as the HF Integrale) through 1994 (as the Delta Evoluzione II).
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Lancia Delta platform, especially the Integrale variants, dominated the World Rally Championship, winning multiple manufacturer and driver titles.
Ratings
Contemporary Reviews:
Praised for its exceptional handling, performance, and rally-bred capabilities.
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