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LANCIA DELTA INTERGRALE Digital Workshop Repair Manual 1986-1993

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Years Covered: 1986-1993 Codes Platform: Type 831 👋 Introduction Market Position Segment: Performance Compact Rally Homologation Special Competitive Analysis Competitors: Ford Escort RS Cosworth, Audi Quattro, Peugeot 205 T16 (rally homologation focus) Key Features Rally Heritage: Iconic World Rally Championship (WRC) success underpins its desirability and engineering focus. Performance Orientation: Designed for extreme performance, grip, and durability in demanding conditions. 📋 Manual Details Coverage Areas Engine Variants Covered: 8v (1.8L Turbo), 16v (2.0L Turbo) Trim Levels Covered: HF Turbo, Evoluzione, Evoluzione II Page Count Estimated Page Count: 1000+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, ignition system, exhaust system, clutch, gearbox (manual), differentials, driveshafts, turbocharger system Chassis: Suspension (front & rear), steering system, brakes (front & rear, ABS), wheels & tires, chassis structure Electrical: Wiring diagrams, lighting system, instrumentation, power accessories, starter system, charging system, ECUs, sensors, actuators Bodywork And Interior: Body panel removal/installation, interior trim, seats, HVAC system, body sealing, structural repair Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, brake pad replacement, fluid level checks, belt inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics, engine performance diagnostics Major Repairs: Engine rebuild, transmission overhaul, turbocharger rebuild, suspension component replacement, brake system overhaul, electrical component replacement Restoration: Body panel alignment, rust repair, interior refurbishment guidance, mechanical component refurbishment Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and chassis restoration) 📊 Manual Specifications File Format Compatibility: Windows (95 to 7) and macOS Print Quality Print Ability: Printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 8V: 155 FZ Engine Displacement 8V:...
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LANCIA DELTA INTERGRALE Digital Workshop Repair Manual 1986-1993
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Years Covered:
1986-1993
Codes
Platform:
Type 831
👋 Introduction
Market Position
Segment:
Performance Compact Rally Homologation Special
Competitive Analysis
Competitors:
Ford Escort RS Cosworth, Audi Quattro, Peugeot 205 T16 (rally homologation focus)
Key Features
Rally Heritage:
Iconic World Rally Championship (WRC) success underpins its desirability and engineering focus.
Performance Orientation:
Designed for extreme performance, grip, and durability in demanding conditions.
📋 Manual Details
Coverage Areas
Engine Variants Covered:
8v (1.8L Turbo), 16v (2.0L Turbo)
Trim Levels Covered:
HF Turbo, Evoluzione, Evoluzione II
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, ignition system, exhaust system, clutch, gearbox (manual), differentials, driveshafts, turbocharger system
Chassis:
Suspension (front & rear), steering system, brakes (front & rear, ABS), wheels & tires, chassis structure
Electrical:
Wiring diagrams, lighting system, instrumentation, power accessories, starter system, charging system, ECUs, sensors, actuators
Bodywork And Interior:
Body panel removal/installation, interior trim, seats, HVAC system, body sealing, structural repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, brake pad replacement, fluid level checks, belt inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics, engine performance diagnostics
Major Repairs:
Engine rebuild, transmission overhaul, turbocharger rebuild, suspension component replacement, brake system overhaul, electrical component replacement
Restoration:
Body panel alignment, rust repair, interior refurbishment guidance, mechanical component refurbishment
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and chassis restoration)
📊 Manual Specifications
File Format
Compatibility:
Windows (95 to 7) and macOS
Print Quality
Print Ability:
Printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 8V:
155 FZ
Engine Displacement 8V:
1759 cc
Engine Layout 8V:
Inline-4, Transverse
Aspiration 8V:
Turbocharged
Horsepower 8V:
138 hp (103 kW) @ 5500 rpm
Torque 8V:
230 Nm (170 lb-ft) @ 2500 rpm
Engine Code 16V:
831 C5.000 (early), 831 E5.000 (later)
Engine Displacement 16V:
1995 cc
Engine Layout 16V:
Inline-4, Transverse
Aspiration 16V:
Turbocharged
Horsepower 16V:
197 hp (147 kW) @ 5500 rpm (Evoluzione), 212 hp (158 kW) @ 5750 rpm (Evoluzione II)
Torque 16V:
260 Nm (192 lb-ft) @ 3000 rpm (Evoluzione), 290 Nm (214 lb-ft) @ 3000 rpm (Evoluzione II)
Fuel System
Fuel Delivery Injection Type:
Multi-point Fuel Injection (MPI) with Bosch L-Jetronic or Motronic systems
Fuel Type:
Unleaded Gasoline (RON 95-98 recommended)
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Features
Drive System:
All-Wheel Drive (AWD) with viscous coupling center differential and Torsen rear differential (later models).
Front Differential:
Open differential
Rear Differential:
Limited-slip differential (LSD) standard on Integrale models
📐 Dimensions
Exterior
Length:
Approx. 3900-4000 mm (model dependent)
Width:
Approx. 1700-1750 mm (model dependent)
Height:
Approx. 1370-1400 mm (model dependent)
Wheelbase:
Approx. 2475 mm
Weights
Curb Weight:
Approx. 1200-1300 kg (model dependent)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official NCAP data for this era, but designed with robust chassis for rally conditions.
Active Features
ABS:
Standard on most Integrale models (Bosch ABS)
AWD System:
Advanced all-wheel-drive system for enhanced traction and stability.
Passive Features
Seatbelts:
Three-point seatbelts
Body Structure:
Reinforced safety cell designed for rally homologation requirements.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette player (optional upgrades available).
Driver Assistance
ABS:
As mentioned, ABS was a key active safety feature.
Connectivity
Connectivity Features:
None beyond basic speaker wiring for audio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 km or annually (whichever comes first), depending on driving conditions.
Timing Belt Replacement:
Every 60,000 - 80,000 km or 4-5 years for the 16v engines (critical interval).
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-40 or 10W-40 (API SG/SH or ACEA A2/A3 recommended)
Coolant Type:
Ethylene glycol-based coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Type:
GL-4 or GL-5 SAE 75W-90 hypoid gear oil for manual transmission and differentials.
Known Issues
Rust:
Prone to rust, especially around wheel arches, sills, and strut towers. Requires diligent inspection and maintenance.
Turbo Wear:
Turbochargers can be stressed; proper warm-up and cool-down procedures are essential.
Suspension Bushings:
Wear on suspension bushings can affect handling and ride quality.
Electrical Gremlins:
Older Italian cars can sometimes suffer from minor electrical issues; robust wiring diagrams in the manual are key.
📚 Vehicle History
Brand Heritage
Brand Focus:
Lancia has a long and distinguished history in motorsport, particularly rallying.
Model Evolution
Delta Origins:
Based on the standard Lancia Delta hatchback, but heavily modified for performance.
Integrale Development:
Evolved from the Delta HF Turbo to the iconic 8v Integrale, then the significantly revised 16v Integrale, and finally the potent Evoluzione and Evoluzione II models.
Rally Success:
Six consecutive World Rally Championship manufacturers' titles (1987-1992) solidified its legendary status.
Production
Production Period:
1986-1994 (though the manual covers up to 1993 models)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Wrc Titles:
6x FIA World Rally Championship Manufacturers' Titles (1987-1992).
Rally Legend:
Widely regarded as one of the greatest rally cars of all time.
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