Linde Diesel Forklift 351-02 Series H20 H25 H30 Service Training Manual
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🏷️ Basic Information Identification Make: Linde Model: 351-02 Series Diesel Forklift Truck Covered Models: H20 D-02, H25 D-02, H30 D-02 Product Name: Linde Diesel Forklift Truck 351-02 Series H20 H25 H30 Service Training Manual PDF Download Codes Series Code: 351-02 👋 Introduction Market Position Industry Segment: Industrial Material Handling Equipment Application Focus: Heavy-duty forklift operations requiring reliable diesel power. Target User: Professional forklift technicians, service departments, and maintenance managers. Competitive Analysis Key Competitors: Hyster, Yale, Komatsu, Toyota Material Handling (in the heavy-duty diesel forklift segment). Key Features Product Benefit: Provides essential technical knowledge for maintaining and repairing Linde 351-02 series diesel forklifts. Manual Value: Facilitates efficient troubleshooting, accurate repairs, and proper maintenance, reducing downtime and operational costs. 📋 Manual Details Coverage Areas Primary Systems Covered: Engine, Fuel System, Cooling System, Hydrostatic Travel Drive, Hydraulic System Specific Components Covered: Cylinder Head, Injection Nozzles, Injection Pump, Fuel Pump, V-belt, Timing Gears, Compact Axle (AK 30-01), Hydraulic Remote Control Page Count Total Pages: 34 Manual Type Type: Factory Service Training Manual Language Language: English Format Format: PDF Download Delivery Method: Digital download, providing immediate access to technical information. 📖 Manual Coverage Systems Covered Engine Systems: Engine specifications, serial number interpretation, valve clearance, engine timing, V-belt tensioning, timing gear replacement, cylinder head removal/installation, injection nozzle diagnostics and replacement, injection pump diagnostics and replacement, fuel pump, cooling system. Drivetrain Systems: Hydrostatic travel drive schematics, specifications for compact axle type AK 30-01. Hydraulic Systems: Hydraulic circuit diagram, hydraulic remote control circuit diagram. Control Systems: Engine speed control adjustment instructions. Procedures Included Engine Maintenance Repair: Valve clearance adjustment, V-belt tensioning, timing gear replacement, cylinder head removal/installation, injection nozzle removal/installation and pressure testing, injection pump removal/installation. Diagnostic Procedures: Injection nozzle fault diagnosis, injection nozzle leak testing, injection pressure checks. Troubleshooting: Identification of injection nozzle faults. Technical Diagrams: Includes schematic diagrams for the hydrostatic drive unit and hydraulic remote control, aiding in system understanding and repair. Technical Depth Depth: Comprehensive service and training level for professional technicians, covering detailed procedures, specifications, and schematics for major systems. Special Tools: Special tools required for specific procedures are listed, indicating a focus on proper tooling for effective service. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: PDF format typically allows for text searchability if the original document was text-based. Print Quality Printability: Designed for digital viewing and printing, with clarity for diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine (specific model not detailed in product info, but common for this class would be industrial diesel engines from reputable manufacturers like Perkins, Yanmar, or Kubota). Engine Series: Implied to be a robust industrial diesel engine suitable for H20, H25, and H30 models. Performance Model Horsepower Relation: H20, H25, H30 designations typically refer to lifting capacity (e.g., 2000kg, 2500kg, 3000kg), implying corresponding engine power outputs suitable for these capacities. Fuel System Fuel Type: Diesel Components Covered: Injection nozzles, injection pump, fuel pump, cold start advance (KSB). Cold Start Advance: Explanation and potential adjustment of the cold start advance (KSB) mechanism are included, vital for cold weather starting and engine operation. Maintenance Key Maintenance Tasks: Valve clearance check/adjustment, V-belt tensioning, timing gear inspection/replacement. Engine Serial Number Identification System: Explanation of the engine serial number interpretation is provided, crucial for accurate parts ordering and service history. Cooling System Cooling System Coverage: The cooling system is listed as a covered area, essential for preventing engine overheating. 🔧 Transmission Standard Drive Type: Hydrostatic Drive Unit Schematic: Schematic diagram of the drive unit is included. Features Axle Type: Compact axle type AK 30-01 with specific specifications provided. 📐 Dimensions Weights Lifting Capacities: H20 (approx. 2.0 tonnes), H25 (approx. 2.5 tonnes), H30 (approx. 3.0 tonnes). Exact operating weights would vary by configuration but are substantial for industrial use. Vehicle Weight: Not specified, but significant for a forklift of this capacity class. 🛡️ Safety Features Active Features Control Systems: Engine speed control is a key adjustable parameter influencing operation. Passive Features General Safety: Forklifts of this era prioritize robust construction and reliable power delivery for safe operation in industrial environments. Specific safety features would be detailed in broader documentation. 💡 Technology Features Infotainment Infotainment Systems: N/A (Industrial equipment, not passenger vehicle focused). Driver Assistance Operational Controls: Engine speed control adjustment is a key operational parameter detailed in the manual. Connectivity Diagnostic Ports: Not specified, but industrial equipment typically has robust diagnostic capabilities. 🔧 Maintenance Service Intervals Engine Service Points: Valve clearance checks and adjustments are crucial engine maintenance tasks covered in the manual. Fluid Specifications Engine Oil Type: Not specified in product description, but typically SAE 15W-40 or similar heavy-duty diesel engine oil is used for industrial applications. Hydraulic Fluid Type: Not specified, but typically ISO VG 46 or similar...
Includes schematic diagrams for the hydrostatic drive unit and hydraulic remote control, aiding in system understanding and repair.
Technical Depth
Depth:
Comprehensive service and training level for professional technicians, covering detailed procedures, specifications, and schematics for major systems.
Special Tools:
Special tools required for specific procedures are listed, indicating a focus on proper tooling for effective service.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
PDF format typically allows for text searchability if the original document was text-based.
Print Quality
Printability:
Designed for digital viewing and printing, with clarity for diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel Engine (specific model not detailed in product info, but common for this class would be industrial diesel engines from reputable manufacturers like Perkins, Yanmar, or Kubota).
Engine Series:
Implied to be a robust industrial diesel engine suitable for H20, H25, and H30 models.
Performance
Model Horsepower Relation:
H20, H25, H30 designations typically refer to lifting capacity (e.g., 2000kg, 2500kg, 3000kg), implying corresponding engine power outputs suitable for these capacities.
Explanation of the engine serial number interpretation is provided, crucial for accurate parts ordering and service history.
Cooling System
Cooling System Coverage:
The cooling system is listed as a covered area, essential for preventing engine overheating.
🔧 Transmission
Standard
Drive Type:
Hydrostatic
Drive Unit Schematic:
Schematic diagram of the drive unit is included.
Features
Axle Type:
Compact axle type AK 30-01 with specific specifications provided.
📐 Dimensions
Weights
Lifting Capacities:
H20 (approx. 2.0 tonnes), H25 (approx. 2.5 tonnes), H30 (approx. 3.0 tonnes). Exact operating weights would vary by configuration but are substantial for industrial use.
Vehicle Weight:
Not specified, but significant for a forklift of this capacity class.
🛡️ Safety Features
Active Features
Control Systems:
Engine speed control is a key adjustable parameter influencing operation.
Passive Features
General Safety:
Forklifts of this era prioritize robust construction and reliable power delivery for safe operation in industrial environments. Specific safety features would be detailed in broader documentation.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Industrial equipment, not passenger vehicle focused).
Driver Assistance
Operational Controls:
Engine speed control adjustment is a key operational parameter detailed in the manual.
Connectivity
Diagnostic Ports:
Not specified, but industrial equipment typically has robust diagnostic capabilities.
🔧 Maintenance
Service Intervals
Engine Service Points:
Valve clearance checks and adjustments are crucial engine maintenance tasks covered in the manual.
Fluid Specifications
Engine Oil Type:
Not specified in product description, but typically SAE 15W-40 or similar heavy-duty diesel engine oil is used for industrial applications.
Hydraulic Fluid Type:
Not specified, but typically ISO VG 46 or similar hydraulic oil is used.
Known Issues
Common Wear Items:
Injection system components (nozzles, pumps) and V-belts are subject to wear and require regular inspection and potential replacement, both covered in this manual.
Diagnostic Focus:
The manual specifically addresses injection nozzle faults and testing, indicating their importance for engine performance and reliability.
📚 Vehicle History
Brand Heritage
Lin Brand Focus:
Linde Material Handling is a globally recognized leader in forklift trucks and warehouse equipment, known for its engineering and innovation.
Model Evolution
Series Designation:
The '351-02 Series' designation points to a specific product generation or platform for Linde's diesel forklifts, likely evolving from earlier series.
Production
Manufacturing Origin:
Linde forklifts are manufactured globally, with significant production facilities in Europe and North America. Specifics for this series would require further research.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Linde is a recipient of numerous industry awards for innovation and product quality in material handling.
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