Basic Information Identification Make: Linde Model Series: 351-02 Covered Models: ['H20-02ex', 'H25-02ex', 'H30-02ex'] Product Name Full: Linde IC-engined Ex-proof Forklift Truck 351-02 series: H20 H25 H30 Service Training Manual PDF Download Codes Series Code: 351-02 Ex Proof Designation: Ex Introduction Market Position Application Environment: Designed for operation in potentially explosive atmospheres (e.g., chemical plants, refineries, hazardous material handling). Competitive Analysis Niche Focus: Specialized equipment for hazardous environments, requiring specific safety certifications and robust engineering. Key Features Explosion Protection: Key focus on explosion-proof (Ex-proof) design and features, including specific engine modifications, electrical containment, and component selection. Training Orientation: Marketed as a 'Service Training Manual', indicating a focus on in-depth understanding for technicians and maintenance personnel. Manual Details Coverage Areas General Coverage: Comprehensive service and training for Linde IC-engined Ex-proof forklift trucks. Specific Modules: ['Motor (Engine)', 'Vehicle Structure', 'Undercarriage', 'Electrics/Electronics', 'Diagrams'] Page Count Total Pages: 105 Manual Type Type: Service Training Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Systems: ['Explosion protection measures (overall and engine-specific)', 'Internal combustion engine components', 'Fuel system', 'Injection pump', 'Cylinder head', 'Exhaust system', 'Spark arrester', 'Heat exchanger (cleaning and maintenance)', 'Flame barrier (description, cleaning, refitting)', 'Air vent and air flap actuation', 'Engine monitoring (temperature, general description)', 'Crankcase', 'Crankcase breather', 'Crankshaft seal', 'V-belt', 'Leak resistance'] Vehicle Structure: ["Driver's seat", 'Discharge resistance'] Undercarriage: ['Wheels and tyres', 'Leak resistance of wheels'] Electrical Electronics: ['Electrical system description', 'Central controls', 'Temperature monitoring (linked to engine)', 'Engine monitoring (description)', 'Intrinsically safe circuits', 'Insulation monitoring', 'Battery'] Diagrams: ['Electrical circuit diagram (general)', 'Circuit diagram (basic equipment)', 'Circuit diagram (special equipment)', 'Terminal assignment (terminal strip X1)', 'Terminal assignment (intrinsically safe circuits)'] Special Equipment: Coverage of 'special equipment' in electrical diagrams suggests options or specific configurations related to Ex-proof operation might be detailed. Auxiliary Systems: ['Air flap actuation and locking', 'Crankcase breather'] Procedures Included Engine Procedures: ['Dismantling of engine components (e.g., cylinder head)', 'Cleaning of heat exchanger', 'Cleaning and refitting of flame barrier', 'Maintenance of spark arrester', 'Inspection and maintenance of fuel system components', 'Inspection and maintenance of V-belt'] Electrical Procedures: ['Wiring diagnostics using circuit diagrams', 'Understanding intrinsically safe circuit configurations', 'Troubleshooting insulation monitoring systems', 'Battery service and connection checks'] General Procedures: ['Understanding explosion protection measures', 'Leak resistance checks'] Electrical Troubleshooting: Detailed circuit diagrams facilitate systematic troubleshooting of electrical faults, including those related to intrinsically safe circuits. Technical Depth Depth: Detailed service and training level. Covers component-level diagnostics, disassembly, assembly, and maintenance, with emphasis on the Ex-proof features. Diagnostic Capabilities: The inclusion of detailed circuit diagrams and terminal assignments implies a high level of diagnostic support for electrical and electronic systems. Scope: Covers mechanical, electrical, and safety systems with a focus on components and procedures relevant to maintaining explosion-proof integrity. Manual Specifications File Format Format: PDF Searchable: Assumed searchable if digitally rendered text (standard for quality PDFs). Compatibility: PDF format is universally compatible with most modern operating systems and devices. Print Quality Quality: Original Factory Illustrated. High quality illustrations and diagrams are expected. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Internal Combustion (IC) Engine Fuel Type: Not explicitly stated, but typical for this class would be Diesel or Gasoline. Specifics would be in the manual. Performance Model Dependent Capacity: H20 (approx. 2.0-ton capacity), H25 (approx. 2.5-ton capacity), H30 (approx. 3.0-ton capacity). Exact engine power is not specified but is tailored to lifting capacity. Fuel System Components: Injection pump, fuel system components with potential explosion-proof modifications. Exhaust System Safety Features: Spark arrester and flame barrier are critical Ex-proof components within the exhaust system. Cooling System Components: Heat exchanger for cooling, with specific instructions for cleaning. Maintenance Cleaning Procedures: Specific procedures for cleaning the heat exchanger and flame barrier are critical for maintaining both performance and safety. Explosion Protection Measures List: ['Explosion protection measures (general)', 'Internal combustion engine - explosion protection measures', 'Spark arrester', 'Flame barrier'] Transmission Standard Type: Not specified in product info, but Linde typically uses hydrostatic transmissions (Linde Load Control/Twin Pedal). Optional Type: N/A Features Drive System: Likely features Linde's advanced hydrostatic drive for precise control and efficiency, crucial in demanding environments. Dimensions Weights Operational Weight: Varies by model (H20, H25, H30). Specific weights are not provided but would be detailed in the manual. Capacity Lifting Capacity: Rated for 2.0, 2.5, and 3.0 metric tons (2000, 2500, 3000 kg) respectively, depending on the specific model variant. Safety Features Ratings Explosion Protection Standard: Certified for operation in explosive atmospheres (Ex-proof designation). Specific ATEX or equivalent certification details would be crucial. Active Features Operational Safety: Intrinsically safe circuits, insulation monitoring, spark arresters, flame barriers, engine monitoring systems contribute to operational safety in hazardous zones. Passive Features Component Design: Components selected and designed to prevent ignition sources (sparks, hot surfaces) within the operational environment. Electrical Features Circuit Types: ['Intrinsically safe circuits', 'Insulation monitoring']...