Linde LPG Forklift 353-02 Series: H50 H60 H70 H80 Operating Manual (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: 353-02 Series Forklift Truck Covered Models: H50 T-02, H60 T-02, H70 T-02, H80 T-02, H80/900 T-02 Product Type: Operating Manual (User Manual) Product Description Summary: Original Illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck 353-02 Series with LPG Engine. Codes Series Code: 353-02 👋 Introduction Market Position Market Segment: Industrial Material Handling Equipment, specifically forklifts for medium to heavy-duty applications. Competitive Analysis Key Competitors: Hyster, Yale, Toyota, Crown, Komatsu, Caterpillar (Lift Trucks). Key Features Distinguishing Features: Focus on LPG power, robust design for industrial use, efficient operation, and a comprehensive control system, as indicated by the detailed manual content. 📋 Manual Details Coverage Areas Primary Focus: Operation and basic maintenance of Linde H50, H60, H70, H80, H80/900 T-02 LPG Forklift Trucks. Technical Diagrams: Includes wiring diagrams and hydraulic circuit diagrams, crucial for understanding system operation and fault finding. Page Count Page Count: 101 Pages Manual Type Manual Type: Operating Manual / User Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (LPG), hydraulic system, braking system, steering system. Chassis And Body: Mast operation, fork carriage, attachments, overhead guard, seat belt, controls and indicators, lighting, wipers, horn. Electrical System: Electrical system overview, fuses, composite instrument panel, wiring diagrams (including options and Lambda control). Operator Controls: Extensive coverage of all controls and indicators, including the composite instrument, steering, braking, lifting device controls (single-lever and central-lever), and attachment operation. Lpg System: Specific safety instructions for the LPG system, visual/olfactory inspection, filling, and system checks are covered, highlighting the importance of safe LPG handling. Procedures Included Operational Procedures: Pre-operation checks, starting and stopping the engine, travel (forward/reverse, single-pedal), steering, braking, load handling (lifting, transporting, depositing), parking, towing, transport on vehicles. Maintenance Procedures: Daily checks and servicing, opening/closing bonnet, fluid...

Tipo: Lpg Forklift Truck

Proveedor:

SKU: 68089

Colecciones: ALL Material Handling

Etiquetas: 353 Series Forklifts H50 H60 H70 H80 Linde Lpg Forklift Material Handling

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Linde

Model:

353-02 Series Forklift Truck

Covered Models:

H50 T-02, H60 T-02, H70 T-02, H80 T-02, H80/900 T-02

Product Type:

Operating Manual (User Manual)

Product Description Summary:

Original Illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck 353-02 Series with LPG Engine.

Codes

Series Code:

353-02

👋 Introduction

Market Position

Market Segment:

Industrial Material Handling Equipment, specifically forklifts for medium to heavy-duty applications.

Competitive Analysis

Key Competitors:

Hyster, Yale, Toyota, Crown, Komatsu, Caterpillar (Lift Trucks).

Key Features

Distinguishing Features:

Focus on LPG power, robust design for industrial use, efficient operation, and a comprehensive control system, as indicated by the detailed manual content.

📋 Manual Details

Coverage Areas

Primary Focus:

Operation and basic maintenance of Linde H50, H60, H70, H80, H80/900 T-02 LPG Forklift Trucks.

Technical Diagrams:

Includes wiring diagrams and hydraulic circuit diagrams, crucial for understanding system operation and fault finding.

Page Count

Page Count:

101 Pages

Manual Type

Manual Type:

Operating Manual / User Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (LPG), hydraulic system, braking system, steering system.

Chassis And Body:

Mast operation, fork carriage, attachments, overhead guard, seat belt, controls and indicators, lighting, wipers, horn.

Electrical System:

Electrical system overview, fuses, composite instrument panel, wiring diagrams (including options and Lambda control).

Operator Controls:

Extensive coverage of all controls and indicators, including the composite instrument, steering, braking, lifting device controls (single-lever and central-lever), and attachment operation.

Lpg System:

Specific safety instructions for the LPG system, visual/olfactory inspection, filling, and system checks are covered, highlighting the importance of safe LPG handling.

Procedures Included

Operational Procedures:

Pre-operation checks, starting and stopping the engine, travel (forward/reverse, single-pedal), steering, braking, load handling (lifting, transporting, depositing), parking, towing, transport on vehicles.

Maintenance Procedures:

Daily checks and servicing, opening/closing bonnet, fluid level checks (engine oil, coolant), LPG system inspection, tyre pressure checks, seat adjustment, LPG tank filling, running-in instructions, cleaning procedures, lubrication, filter replacement, spark plug replacement, exhaust gas checks, LPG system checks, V-belt checks, ignition system checks, brake system checks, diagnostic checks (troubleshooting guides).

Safety Procedures:

General safety rules, safety information, handling fuel/lubricants/coolant, accident prevention, LPG system safety, operation in plant areas, securing truck for transport/maintenance, emergency exit procedures, measures before taking out of operation.

Troubleshooting Guides:

Dedicated troubleshooting sections for LPG engine and hydraulic system issues, aiding in problem identification and resolution.

Wheel And Tire Procedures:

Includes procedures for checking tyre inflation pressure, checking tyres for damage, and wheel change.

Mast And Attachment Operation:

Comprehensive instructions for mast tilting (forward/back), fork carriage lifting/lowering, and operating various attachments like sideshifters and clamps.

Transport And Towing:

Detailed procedures for transporting the truck on other vehicles (lorry/semi-trailer) including hoisting and securing, as well as towing instructions and procedures.

Electrical Component Checks:

Procedures for checking fuses, battery condition and electrolyte level, and the condition/security of electric cables and connectors.

Technical Depth

Depth Of Coverage:

Comprehensive coverage for operators and basic maintenance personnel. Includes detailed operational procedures, safety guidelines, and scheduled maintenance tasks. Advanced diagnostics and repair procedures are implied through troubleshooting guides and system descriptions, but in-depth mechanical repair is not the primary focus of an 'Operating Manual'.

Diagnostic Capabilities:

Troubleshooting guides for both the LPG engine and hydraulic system are included, providing a good level of detail for diagnosing common operational faults without requiring specialized diagnostic tools beyond basic inspection.

Electrical System Details:

Includes detailed wiring diagrams for standard configurations, optional equipment, and the Lambda control system, enabling a deep understanding of the electrical architecture.

Maintenance Schedule Detail:

The 'Inspection and Maintenance Chart' is a key component, providing a clear overview of tasks required at different service intervals.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Assumed to be OCR scanned or natively digital, allowing for keyword searching within the PDF.

Print Quality

Print Quality:

Assumed to be factory original quality, suitable for clear printing and digital viewing. 'Illustrated' implies clear diagrams.

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

LPG (Liquid Propane Gas) Engine

Emission Control:

Mentions 'Open-loop catalytic converter' and 'Three-way catalytic converter' in maintenance sections, indicating emissions compliance systems are present.

Engine Description:

LPG engine, details on specific engine model, displacement, and power output would be within the 'Technical Data' section.

Performance

Engine Notes:

Specific performance figures (HP, Torque) are not provided in the product description but are expected to be detailed within the 'Technical Data' section of the manual. Maintenance sections cover ignition, cooling, and air intake systems.

Engine Cooling System:

Detailed maintenance includes checking the engine cooling system for leaks and checking the coolant concentration.

Fuel System

Fuel System Type:

LPG fuel system with provisions for tank filling, shutoff valves, and filtration. Includes checks for the LPG mixer and evaporator/pressure regulator.

Lpg Tank Details:

Manual covers filling the LPG tank and opening/closing shutoff valves, implying standard industrial LPG cylinder configurations are used.

🔧 Transmission

Standard

Transmission Type:

Likely hydrostatic or powershift, common for Linde forklifts. Specific details would be in 'Technical Data' and 'Technical Description' sections.

Optional

Optional Transmissions:

Not specified, but typically forklifts of this class have a primary transmission type. Advanced features like single-pedal control are mentioned.

Features

Control Modes:

Single-pedal operation for travel control is explicitly mentioned.

📐 Dimensions

Exterior

Vehicle Class:

Medium to heavy-duty industrial forklift trucks.

Weights

Capacity Range:

Implied by model numbers: H50 (5-ton), H60 (6-ton), H70 (7-ton), H80 (8-ton). H80/900 likely indicates a specific configuration or variant of the 8-ton model.

🛡️ Safety Features

Ratings

Safety Standards:

Adheres to industrial truck safety regulations. The manual includes extensive 'Safety Rules' and 'Safety Information' sections, covering general practices, LPG handling, and operational safety.

Active Features

Operational Safety Features:

Service brake, parking brake, seat belt, directional indicators, hazard warning lights, working lights.

Passive Features

Structural Safety Features:

Overhead guard (movable and securable), mast securing mechanisms.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable to this type of industrial equipment. Focus is on operational controls and indicators.

Driver Assistance

Operational Aids:

Composite instrument panel for displaying truck status, potential diagnostic indicators, and possibly features like load indicators (though not explicitly stated).

Connectivity

Connectivity Features:

Not applicable. The manual does include wiring diagrams for 'Lambda control,' indicating an emissions management system.

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

Detailed maintenance intervals are provided: 'Maintenance after the first 50 service hours', '500-hour inspection and maintenance', '1000-hour inspection and maintenance', and '2000-hour inspection and maintenance', with a mention of '3000-hour inspection and maintenance'.

Filter Replacement Intervals:

Specifies renewal of air filter element, LPG filter, pressure filter, suction filter, and breather filter at various service intervals (500, 1000, 3000 hours).

Ignition System Maintenance:

Covers checking and renewing spark plugs, checking/adjusting ignition timing, and checking distributor and ignition leads.

Hydraulic System Maintenance:

Includes renewal of pressure, suction, and breather filters, checking hydraulic oil level, and cleaning/checking the crankshaft breather oil separator.

Fluid Specifications

Fluid Recommendations:

Specific recommendations for Engine Oil, Hydraulic Oil, Gear Oil, Lubricating Grease, Coolant, Battery Grease, Chain Spray, and LP Gas are listed. Examples for Engine Oil would be SAE 15W-40 API CD or equivalent, and Hydraulic Oil ISO VG 46. Coolant would be a specific ethylene glycol-based mixture.

Engine Oil Capacity:

Specific capacity would be detailed in the 'Technical Data' section. Standard for this class might be 6-8 liters.

Hydraulic Oil Capacity:

Specific capacity would be detailed in the 'Technical Data' section. Typically higher than engine oil capacity, potentially 30-50 liters.

Coolant Capacity:

Specific capacity would be detailed in the 'Technical Data' section. Often around 10-15 liters.

Lubricant Types:

Details specific requirements for various lubrication points including steer axle, mast pivots, tilt cylinder bearings, and drive axle hub differentials.

Lpg Fuel Type:

Liquid Propane Gas (LPG) as the primary fuel.

Gear Oil Specification:

Specification for drive axle hub differential oil is listed, typically a GL-5 rated gear oil.

Known Issues

Common Wear Points:

Based on typical forklift maintenance, common wear points would include lift chains, mast rollers, fork tips, hydraulic hoses, brake components, and V-belts. The manual's extensive lubrication and inspection sections address these.

Common Maintenance Tasks:

Regular tasks include cleaning the radiator and hydraulic oil cooler, checking for leaks, cleaning and lubricating the steer axle, mast pivots, and tilt cylinder pivots.

📚 Vehicle History

Brand Heritage

Brand Specialization:

Linde Material Handling is a well-established global manufacturer known for its innovative designs and robust material handling equipment, particularly its hydrostatic drive systems and ergonomic operator compartments.

Model Evolution

Series Significance:

The '353-02 Series' designation likely represents a specific generation or revision of Linde's H-series forklift trucks, incorporating design updates and technological advancements from its predecessors.

Design Focus:

The 'T-02' in model names likely signifies a specific technological update or design iteration within the Linde H-series, potentially related to improved efficiency, safety, or ergonomics.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Linde forklifts are generally recognized for their reliability, efficiency, and operator comfort. Specific awards for this series are not mentioned in the product data but are implied by the manufacturer's reputation.