Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 394-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40D-02
H45D-02
H50D-02

Format: ZIP, including:
Original instructions, PDF, 272 Pages
Customized options, PDF, 20 Pages

Language: English

Contents:

1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Truck operation when using a shovel
Receiving the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Truck overview
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard drivers seat and comfort drivers seat
Adjustingtheheight-adjustablecomfortdriversseat
Adjusting the luxury driversseat
Adjustingthearmrest
Adjustingthesteeringcolumn
Settingtheclock
Seatbelt
Starting and stopping the internal combustion engine (dual-pedal operation)
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steeringsystem
Brakesystem
Signal horn
Joystick with central lever operation
Joystickwithsingleleveroperation
Special equipment
Depressurisation
Driverscab
Lighting
Windscreenwiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Adjustingthedriversseatwithrotatingdevice
Liftmastpositioning
Sweeperfunction
Workingwithaload
Beforepickingupaload
Adjusting the fork armdistance
Takingupload
Travellingwithload
Setting down loads
Towingdevice
Before exiting the truck
Before leaving thetruck
Loading/transporting
Securing the hose pulley against rolling up
Removingtheliftmast
Driving without the lift mast
Loading
Transportation by lorry or low loading trucks
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Serviceplanasrequired
1000-hour service plan
3000-hour service plan
6000-hour service plan
12,000-hour service plan
Engine
Checking the engine oillevel
Changing the engine oil and engine oil filter
Fuel
Draining water from thefuelfilter
Changing the fuel filter
Cleaningthefueltankventilationhose
Check the coolant level
Changing the coolant
Checkingthecoolantconcentration
Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks
Checking the condition and secure positioning of the engine support and engine mounting
Check the condition of the V-ribbed belt
Changing the V-ribbedbelt
Replacetoothedbelt,guidepulleysandtensioningpulley
Changing the water pump
Checking the toothedbeltdrive
Changing the air filter cartridge
Changing the air filter safety cartridge
Check the dust dischargevalve
Changing the breather filter for the boost pressure regulator
Cleaning the prefilter (specialequipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check the intake and exhaust pipes for leaks
Checkingtheparticlefiltersystem
Particle filter: Carrying out service regeneration
Changing the particle filter
Gearbox
Axle clamps and wheel motors: checking the mountings
Checking and adjusting the side stop son the drive axle
Checkingthedriveaxlebearingsforwear
Hydraulic pump: Checking the mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Chassis: Checking the mounting
Checking and oiling the bearing point sand joints
Topping up the washer systemwatertank (specialequipment)
Chassis frame
Wheel change
Tighten the wheel nuts
Checking the tyres for damage and foreign objects
Checking the tyrepressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Operating devices
Checking the parkingbrake for correct operation
Checking the pedal group
Checking the bellow sat the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery:conditioncheck, disposal
Hydraulics
Hydraulicsystem:Checkingtheoillevel
Changing the hydraulic oil
Hydraulic system:Changing the filters
Checking the bleeder valve on the hydraulic tank for correct function
Checkthehydraulicsystemforleaks
Check tilt cylinder bearings for wear
Tiltcylinders: Checking the mounting
Check the tension of double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment)andgrease,checkfastening
Checking the sideshift (special equipment) for wear
Self-help
Opening the cover to the electricalsystem
Fuses for basic and special equipment
Main fuses in the engine compartment
Diagnosticconnector
Malfunctions during operation
Malfunctions, causes and remedies: diesel engine
Malfunctions, causes andremedieshydraulicsystem
Jumpstart
Towing
Shutting down
Shuttingdownthetruck
Disposalofoldtrucks
6. Technical data
Overview of dimensions
Type sheet H40D-02, as at 01/2013
H45D-02 type sheet, as at 01/2013
Type sheet H50D-02/500, as at 01/2013
Type sheet H50D-02/600, asat 01/2013
H40D-02 elevated drivers compartment type sheet, as at 01/2013
H45D-02 elevated drivers compartment type sheet, as at 01/2013
H50D-02/500 elevated drivers compartment type sheet, as at 01/2013
H40D-02 container type sheet, as at 01/2013
H45D-02 container type sheet, as at 01/2013
H50D-02/500 container type sheet, as at 01/2013
H50D-02/600 container type sheet, as at 01/2013
Lift mast data type 189
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacityrating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations .