🏷️ Basic Information Identification Make: Linde Model: K15-3 / K15-3AC Vehicle Type: Warehouse Forklift Truck / Order Picker Codes Linde Type Code: 009 👋 Introduction Market Position Segment: Industrial Warehouse Equipment / Material Handling Key Features Features: Covers both AC and DC variants, detailed diagnostics and troubleshooting for complex electronic control systems, comprehensive component-level repair instructions, clear illustrations and diagrams, specific guidance on inductive automatic steering and aisle-end automation systems (EASS). 📋 Manual Details Coverage Areas Covered Models: K15-3, K15-3AC Page Count Total Pages: 569 Manual Type Type: Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Drive motor, Drive wheel, Gear, Pump motor, Hydraulic motor, Pump Braking System: Electromagnetic brake, Mechanical brake release, Brake linings, Braking deceleration Steering System: Steering adjustment, Rail guidance, Free travel, Steering controller, Steering motor, Inductive automatic steering Lift System: Mast, Telescopic fork, Lift carriage, Distance sensors (main lift, additional lift, swivelling, side shifting) Electrical System: Vehicle control system (8U60), Travel and pump controller (A10), Operating console (8U62), Load handling control (8U61), EMERGENCY-STOP and amplifier module (7A22), Distributor board (A13), Negative feeder module (A14), Main contactors (K1, K2), DC/DC converter, Panel components Hydraulic System: Hydraulic settings, Chassis valve block, Attachment valve block, Hydraulic oil level, Hydraulic oil filter Procedures Included Maintenance: Component replacement (drive motor, drive wheel, idling wheels, gear, brake linings, steering motor carbon brushes, mast, FZS, FPS, control card, field regulator, setpoint potentiometer, distance sensors, pump motor carbon brushes, pump, ventilation filter, chains), Lubrication plan, Oil change, Filter replacement Repair: Drive motor repair, Gear removal/installation, Brake adjustment, Steering adjustment, Mast repair, Control system component replacement, Hydraulic system component repair, Telescopic fork adjustment, Converter troubleshooting Diagnostics: Error code interpretation, Troubleshooting guide, Parameterizing with ParaDig, WINFLASH updates, Diagnostic procedures for various control units (LR80, FPS, LAS, BPS) Calibration Teaching: Teaching-in wheel position display, Teaching-in distance sensors (main lift, additional lift, swivelling, side shifting), Teaching-in setpoint potentiometer, Parameterizing lift functions Technical Depth Depth: Comprehensive Service and Repair Manual with detailed technical data, troubleshooting, diagnostic procedures, component replacement, and adjustments for AC and DC drive systems. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High quality, original illustrated factory manual with circuit diagrams Searchability Text Search: Assumed searchable text content within the PDF Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Type: Electric Drive Motor (AC and DC variants) Performance Power Output: Specific power output not detailed in the provided chapter titles, but functional data relates to operational performance. Fuel System System Type: Battery-electric 🔧 Transmission Standard Type: Direct Drive/Gear Drive (specific type depends on configuration, manual covers gear maintenance and oil changes) Features Drive Control: Controlled by travel and pump controller (A10), with options for AC and DC drive motors offering variable speed and regenerative braking. 📐 Dimensions Exterior Lift Height Range: Not explicitly detailed in provided chapter titles, but 'Mast' and 'Telescopic fork' sections imply adjustable lift heights. Weights Unladen Weight: Specific weight not provided in chapter titles. Vehicle data chapter likely contains this. 🛡️ Safety Features Ratings Safety Standards: Adheres to industrial safety standards for forklift operation. Emergency Stop systems and safety relays (K33, K34, K35, K36) are detailed. Active Features Driver Assistance: Inductive automatic steering, Automatic braking at end of aisle (EASS - inductive, magnetic, reflexli), Speed monitoring, Deadman switch functionality, 2-handed operation checks, Steering angle limiters. Passive Features Emergency Systems: EMERGENCY-STOP circuit (7A22 module), Mechanical brake release for emergencies. 💡 Technology Features Infotainment Display Systems: Operating console display (Chapter 10) provides information on operating hours, battery capacity, wheel position, error codes, and status symbols. Includes detailed error display and information display capabilities. Driver Assistance Automation: Advanced features include inductive automatic steering, various EASS (End of Aisle Automatic Braking) systems (inductive, magnetic, reflexli), and sophisticated control systems (8U60, A10, 8U62) managing travel, lift, and steering functions. Connectivity Diagnostics Programming: Utilizes WINFLASH for program updates and ParaDig software for parameterization and diagnosis, enabling detailed system configuration and troubleshooting. Control Systems Electronic Modules: Extensive use of electronic control modules including Vehicle control system (8U60), Travel and pump controller (A10), Operating console (8U62), Load handling control (8U61), EMERGENCY-STOP and amplifier module (7A22), and various distributor and negative feeder modules. 🔧 Maintenance Service Intervals General Recommendations: Detailed maintenance schedules would typically be found in the 'Lubrication Plan' and within specific component chapters. Regular checks of carbon brushes, brake linings, hydraulic oil, and chain lubrication are implied. Fluid Specifications Hydraulic Oil: Specific hydraulic oil specifications are likely detailed in Chapter 1, 'Vehicle data', or Chapter 40, 'Filling aid'. Known Issues Common Problems: Wear on carbon brushes for drive and pump motors, potential issues with inductive steering wire detection, control system errors due to sensor or component failures, degradation of hydraulic seals over time. The 'Table...