Linde Electric Reach Truck Type 113 Explosion Protected: R14 Ex R16 Ex R20 Ex Service Training (Workshop) Manual
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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Type 113 Sub Models: R14 Ex, R16 Ex, R20 Ex Vehicle Type: Electric Reach Truck Special Designation: Explosion Protected 👋 Introduction Market Position Market Segment: Material Handling Equipment, specifically electric reach trucks designed for hazardous environments. Competitive Analysis Differentiation: Specializes in explosion-protected variants, catering to industries with strict safety regulations for flammable or explosive atmospheres (e.g., chemical plants, refineries). Key Features Explosion Protection: The core feature, with detailed instructions for maintaining and inspecting explosion-proof components and systems. Comprehensiveness: Offers a wide range of technical information from general rules to specific electrical, mechanical, and hydraulic system repairs. Technical Accuracy: Original factory service manual ensuring accuracy and adherence to manufacturer specifications. 📋 Manual Details Coverage Areas Primary Focus: Service Training and Workshop Manual Page Count Total Pages: 105 Manual Type Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Extensive coverage including flameproof enclosures, control enclosures, PG bushings, electric cables, insulation resistance testing, intrinsically-safe circuits, switch amplifiers (ELEX-V & 94/9 EC versions), Zener barriers, power supply, monitoring units, and circuit diagrams. Drive System: Detailed information on the traction motor, including technical data, brush inspection and replacement, cleaning, and traction motor brake adjustment and pad renewal. Hydraulic System: Covers pump motor (technical data, removal/installation, cleaning, brush check) and control valve potentiometer. Chassis And Frame: Includes cover panel removal and installation, and driver's seat component details like the seat switch. Steering System: Details on steering function, speed sensor operation, and traction tire maintenance including leakage resistance checks. Braking System: Information on brakes in general, traction motor brake adjustment and pad renewal, and load wheel brake pad replacement and temperature monitoring. Explosion Protection: Comprehensive section dedicated to explosion protection measures, including battery maintenance, electrical installation, specific components like traction wheels, driver's seat, and forks in an explosive atmosphere context. Controls: Covers floor plate removal/installation, accelerator removal/installation, and brake system monitoring. Circuit Diagrams: Extensive inclusion of circuit diagrams for various systems, including main circuits, traction control, and intrinsically-safe circuits, crucial for electrical troubleshooting and repair. Procedures Included Inspection And Testing: Includes inspection of explosionproof industrial trucks (ELEX-V), three-year inspections of explosionproof installations, electrical system insulation resistance testing, and functional tests of switch amplifiers and Zener barriers. Maintenance And Repair: Covers routine maintenance like battery maintenance, motor brush replacement, brake pad renewal, and component replacement for various systems. Diagnostics: Implied through detailed component descriptions, troubleshooting hints within sections like electrical system checks, and functional testing procedures for safety-critical components. Assembly And Disassembly: Detailed procedures for removing and installing key components such as traction motors, pump motors, accelerator, floor plates, and cover panels. Torquing Procedures: Specific section on 'Torques for explosionproof enclosure screws' highlights the importance of precise tightening for safety and compliance. Technical Depth Depth: High. The manual provides detailed technical data, schematics, and specific procedures suitable for qualified service technicians and workshops, particularly concerning explosion protection. Explosion Protection Focus: Expert level. Covers specific rules, measures, inspections, torques for explosionproof enclosures, and electrical components designed for hazardous environments. Explosion Proof Specifics: Goes beyond standard truck maintenance to detail specific requirements for explosion protection, including rules, measures, and detailed component analysis for hazardous environments. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely, standard for professionally produced PDF manuals. Image Quality: High quality, illustrated with circuit diagrams. Print Quality Quality: High quality digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Scope: Comprehensive workshop manual covering operation, inspection, maintenance, and repair of specific Linde Electric Reach Truck models in explosion-protected configurations. ⚙️ Engine Specifications Primary Engine Type: Electric Motor (Traction and Pump) Performance Details: Specific performance metrics like horsepower, torque, and RPM are detailed within the 'Drive - traction motor' and 'Hydraulic system - Pump motor' sections, requiring access to the manual for precise figures. Brush maintenance and motor cleaning are covered. Fuel System Type: Battery Electric Battery System Maintenance: Explicitly covered under 'Explosion protection measures on the truck - Battery - Battery maintenance'. Motor Brushes Inspection Replacement: Detailed instructions for inspecting and replacing traction motor brushes, a critical maintenance task for electric motors. 🔧 Transmission Standard Type: Electric Drive System Optional Details: N/A (Electric drive system is standard for these models). Features Control: Includes traction control circuit details and accelerator operation. 📐 Dimensions Exterior Details: Specific dimensions for R14 Ex, R16 Ex, and R20 Ex models (e.g., lift height, reach depth, overall dimensions) would be present in a comprehensive service manual, though not explicitly listed in the product description. The manual likely provides specifications for component access and removal that relate to overall truck dimensions. Weights Details: Weight specifications (e.g., unladen weight, load capacity) for each model variant would typically be included in a...
Material Handling Equipment, specifically electric reach trucks designed for hazardous environments.
Competitive Analysis
Differentiation:
Specializes in explosion-protected variants, catering to industries with strict safety regulations for flammable or explosive atmospheres (e.g., chemical plants, refineries).
Key Features
Explosion Protection:
The core feature, with detailed instructions for maintaining and inspecting explosion-proof components and systems.
Comprehensiveness:
Offers a wide range of technical information from general rules to specific electrical, mechanical, and hydraulic system repairs.
Technical Accuracy:
Original factory service manual ensuring accuracy and adherence to manufacturer specifications.
📋 Manual Details
Coverage Areas
Primary Focus:
Service Training and Workshop Manual
Page Count
Total Pages:
105
Manual Type
Type:
Factory Service Training (Workshop) Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Electrical System:
Extensive coverage including flameproof enclosures, control enclosures, PG bushings, electric cables, insulation resistance testing, intrinsically-safe circuits, switch amplifiers (ELEX-V & 94/9 EC versions), Zener barriers, power supply, monitoring units, and circuit diagrams.
Drive System:
Detailed information on the traction motor, including technical data, brush inspection and replacement, cleaning, and traction motor brake adjustment and pad renewal.
Hydraulic System:
Covers pump motor (technical data, removal/installation, cleaning, brush check) and control valve potentiometer.
Chassis And Frame:
Includes cover panel removal and installation, and driver's seat component details like the seat switch.
Steering System:
Details on steering function, speed sensor operation, and traction tire maintenance including leakage resistance checks.
Braking System:
Information on brakes in general, traction motor brake adjustment and pad renewal, and load wheel brake pad replacement and temperature monitoring.
Explosion Protection:
Comprehensive section dedicated to explosion protection measures, including battery maintenance, electrical installation, specific components like traction wheels, driver's seat, and forks in an explosive atmosphere context.
Controls:
Covers floor plate removal/installation, accelerator removal/installation, and brake system monitoring.
Circuit Diagrams:
Extensive inclusion of circuit diagrams for various systems, including main circuits, traction control, and intrinsically-safe circuits, crucial for electrical troubleshooting and repair.
Procedures Included
Inspection And Testing:
Includes inspection of explosionproof industrial trucks (ELEX-V), three-year inspections of explosionproof installations, electrical system insulation resistance testing, and functional tests of switch amplifiers and Zener barriers.
Maintenance And Repair:
Covers routine maintenance like battery maintenance, motor brush replacement, brake pad renewal, and component replacement for various systems.
Diagnostics:
Implied through detailed component descriptions, troubleshooting hints within sections like electrical system checks, and functional testing procedures for safety-critical components.
Assembly And Disassembly:
Detailed procedures for removing and installing key components such as traction motors, pump motors, accelerator, floor plates, and cover panels.
Torquing Procedures:
Specific section on 'Torques for explosionproof enclosure screws' highlights the importance of precise tightening for safety and compliance.
Technical Depth
Depth:
High. The manual provides detailed technical data, schematics, and specific procedures suitable for qualified service technicians and workshops, particularly concerning explosion protection.
Explosion Protection Focus:
Expert level. Covers specific rules, measures, inspections, torques for explosionproof enclosures, and electrical components designed for hazardous environments.
Explosion Proof Specifics:
Goes beyond standard truck maintenance to detail specific requirements for explosion protection, including rules, measures, and detailed component analysis for hazardous environments.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely, standard for professionally produced PDF manuals.
Image Quality:
High quality, illustrated with circuit diagrams.
Print Quality
Quality:
High quality digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Scope:
Comprehensive workshop manual covering operation, inspection, maintenance, and repair of specific Linde Electric Reach Truck models in explosion-protected configurations.
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (Traction and Pump)
Performance
Details:
Specific performance metrics like horsepower, torque, and RPM are detailed within the 'Drive - traction motor' and 'Hydraulic system - Pump motor' sections, requiring access to the manual for precise figures. Brush maintenance and motor cleaning are covered.
Fuel System
Type:
Battery Electric
Battery System
Maintenance:
Explicitly covered under 'Explosion protection measures on the truck - Battery - Battery maintenance'.
Motor Brushes
Inspection Replacement:
Detailed instructions for inspecting and replacing traction motor brushes, a critical maintenance task for electric motors.
🔧 Transmission
Standard
Type:
Electric Drive System
Optional
Details:
N/A (Electric drive system is standard for these models).
Features
Control:
Includes traction control circuit details and accelerator operation.
📐 Dimensions
Exterior
Details:
Specific dimensions for R14 Ex, R16 Ex, and R20 Ex models (e.g., lift height, reach depth, overall dimensions) would be present in a comprehensive service manual, though not explicitly listed in the product description. The manual likely provides specifications for component access and removal that relate to overall truck dimensions.
Weights
Details:
Weight specifications (e.g., unladen weight, load capacity) for each model variant would typically be included in a service manual's general information or technical data sections.
🛡️ Safety Features
Ratings
Explosion Protection Standards:
The manual's focus on ELEX-V and general explosion protection measures indicates adherence to relevant ATEX directives or equivalent regional safety standards for use in potentially explosive atmospheres.
Active Features
Braking Systems:
Includes traction motor brake and load wheel brake systems with details on adjustment, pad replacement, and temperature monitoring.
Electrical Monitoring:
Insulation monitor, monitoring units, and intrinsically-safe circuit checks are detailed for electrical safety, especially crucial in explosion-protected equipment.
Passive Features
Driver Seat Safety:
Seat switch functionality is covered, a common safety feature to prevent operation when the driver is not seated.
💡 Technology Features
Infotainment
Details:
Not applicable for industrial trucks.
Driver Assistance
Features:
The manual covers components like speed sensors and seat switches, which contribute to the truck's operational safety and control.
Connectivity
Details:
Not applicable for this type of equipment as described.
Electrical Components
Advanced Features:
Intrinsically-safe circuits, Zener barriers, and switch amplifiers are key technological elements ensuring safe operation in hazardous zones, with detailed explanations and schematics provided.
🔧 Maintenance
Service Intervals
General Guidelines:
The manual provides the basis for establishing a preventative maintenance schedule. Specific intervals for tasks like brush inspection, brake checks, and electrical system testing would be derived from the procedures and recommendations within the manual, alongside general industry best practices for explosion-protected equipment.
Fluid Specifications
Hydraulic Fluid:
While specific fluid types and capacities are not listed in the product description, hydraulic system maintenance sections (e.g., pump motor checks) typically include these details. For explosion-protected equipment, specific fluid certifications or types might be mandated.
Lubrication:
General lubrication points for moving parts within the chassis, steering, and mast systems would be detailed in the manual, although specific lubricant types are not listed in the product description.
Known Issues
Common Wear Items:
Based on the manual's content, common wear items would include traction motor brushes, brake pads (both traction motor and load wheel), and potentially components within the electrical system requiring periodic inspection for integrity (e.g., PG bushings, cable condition).
Explosion Protection Maintenance:
Regular inspection and torquing of explosionproof enclosure screws, checking the efficacy of PG bushings, and testing intrinsically-safe circuits are critical maintenance points to prevent failures in hazardous environments.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Linde is a globally recognized manufacturer of forklifts and warehouse equipment, known for robust engineering and advanced technology.
Model Evolution
Reach Truck Development:
The Type 113 series represents Linde's ongoing development in electric reach trucks, with specific variants (R14 Ex, R16 Ex, R20 Ex) addressing the specialized need for explosion protection.
Production
Manufacturing Location:
Typically manufactured by KION Group companies, with Linde being a premium brand.
🏆 Awards & Recognition
Recognitions
Certifications:
The ELEX-V designation and emphasis on explosion protection imply compliance with and certification under relevant international and regional safety standards for equipment used in hazardous locations (e.g., ATEX, IECEx).
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