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Linde Electric Reach Truck Type 115-02 Explosion Protected: R14 R16 R20 User Manual

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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Type: 115-02 Explosion Protected Covered Models: R14-02 Ex, R16-02 Ex, R20-02 Ex Codes Product Code Indicator: Type 115-02 👋 Introduction Market Position Niche: Specialized industrial equipment for hazardous environments requiring explosion protection. Competitive Analysis Differentiation: Focus on explosion-protected design, electric powertrain, and Linde's reputation for robust material handling solutions. Key Features Explosion Protection: Certified explosion-protected design, essential for operation in potentially explosive atmospheres (e.g., chemical plants, refineries). Electric Power: Electric drive system offering zero emissions, quieter operation, and potentially lower running costs compared to internal combustion engines. Reach Truck Functionality: Designed for efficient warehouse operations with a mast and reach frame allowing for extended reach and precise load placement. Ergonomics: Focus on operator comfort and control with adjustable seating, intuitive controls, and clear operator displays. 📋 Manual Details Coverage Areas Primary Focus: Operation, maintenance, and repair of Linde Electric Reach Truck Type 115-02 Explosion Protected models (R14-02 Ex, R16-02 Ex, R20-02 Ex) Specific Components: Covers Mast, Reach Frame, Chassis, Drive Wheel, Motor Compartment, Operator's Compartment, Forks, Fork Quick-Releases, and Attachments. Page Count Number Of Pages: 91 Manual Type Type: Original Illustrated Factory Operating Instructions (User Manual) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including circuit diagrams, component identification, troubleshooting, insulation monitoring, and warning light explanations. Hydraulic System: Detailed information on mast, reach frame, hydraulics, forks, and attachments, including operation, maintenance, and troubleshooting of the hydraulic system piping. Powertrain: Includes sections on the drive and transmission system, focusing on operation, maintenance, and troubleshooting of the electric drive motor and associated components. Braking System: Details on the braking system, including dual-pedal and single-pedal operation, regenerative traction brake, hydraulic footbrake, and parking brake, with maintenance and adjustment procedures. Steering System: Information on the steering system, including 360° steering, turning radius, and emergency steering release procedures. Chassis And Frame: Coverage of the chassis, including component identification, floor plate removal, and securing the mast and reach frame. Operator Interface: Detailed explanation of operator's compartment, controls, indicators, dual-pedal and single-pedal models, operator's display, and multi-purpose display. Safety Systems: Emphasis on explosion protection, safety rules, handling fluids, residual risks, tip-over procedures, stability, safety inspections, and explosion protection checks. Procedures Included Pre Operation Checks: Daily checks and services before operation, checks prior to initial operation, tightening wheel fasteners, checking leakage resistance of traction wheel. Operation Procedures: Mounting and dismounting, starting on an incline, driving (dual-pedal and single-pedal), changing direction, braking, steering, mast and attachment control (joystick and single lever). Loading And Unloading: Positioning forks, loading, transporting loads, unloading, and procedures before leaving the truck. Battery Management: Checking battery charge, charging, removing battery, connecting to charger, checking battery condition, and battery changing (hoist and roll-on/roll-off methods). Maintenance Schedules: Inspection and maintenance after first 50 hours, 1000 hours, 2000 hours, 5000 hours, and 10000 hours/5 years, including specific tasks and lubrication points. Troubleshooting: Includes a troubleshooting guide specifically for the hydraulic system. Emergency Procedures: Emergency isolator button, emergency lower, emergency steering and parking brake release, and towing instructions. Transport And Hoisting: Slinging the truck, wheel change procedures, jack locations, and instructions for transporting on a lorry or low-bed trailer, and hoisting with a crane. Component Replacement: Procedures for tasks like wheel change, mast removal (with precautions), and renewal/replacement of hydraulic hoses are covered. Technical Depth Depth: Comprehensive, covering basic operation to detailed maintenance and repair procedures, including electrical schematics and hydraulic system diagrams, suitable for trained technicians and operators. Diagnostic Capabilities: Includes troubleshooting guide for hydraulics and detailed electrical circuit diagrams, enabling advanced diagnostics. Repair Instructions: Detailed instructions for maintenance, adjustments (e.g., parking brake, lift chains), and specific component checks support repair activities. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable due to PDF format, enhancing usability. Print Quality Quality: Original factory manual with high-quality images and diagrams, printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Completeness: Full User Manual covering operation, safety, maintenance, and troubleshooting. ⚙️ Engine Specifications Primary Engine Type: Electric Motor Power Source: Battery Pack (details not specified in product info, but implied) Performance Performance Metrics: Specific horsepower and torque not detailed, but models indicate lifting capacities of 1.4, 1.6, and 2.0 tonnes respectively (R14, R16, R20). Fuel System Fuel Type: Electricity 🔧 Transmission Standard Type: Electric Drive with integrated transmission components. Likely AC traction motor technology. Optional Optional Features: N/A specified in product information. Focus is on core functionality. Features Regenerative Braking: Yes, the manual mentions 'Regenerative traction brake', which recharges the battery during deceleration. 📐 Dimensions Exterior Type: Reach Truck (Specific dimensions not provided in product info) Weights Operating Weight: Varies by model (R14, R16, R20) and battery configuration. Specific weights not detailed in product information. 🛡️ Safety Features Ratings Explosion Protection Certification: Implied by 'Explosion Protected' designation....
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SKU: 68796
Colecciones: ALL Material Handling

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Linde Electric Reach Truck Type 115-02 Explosion Protected: R14 R16 R20 User Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Reach Truck
Type:
115-02 Explosion Protected
Covered Models:
R14-02 Ex, R16-02 Ex, R20-02 Ex
Codes
Product Code Indicator:
Type 115-02
👋 Introduction
Market Position
Niche:
Specialized industrial equipment for hazardous environments requiring explosion protection.
Competitive Analysis
Differentiation:
Focus on explosion-protected design, electric powertrain, and Linde's reputation for robust material handling solutions.
Key Features
Explosion Protection:
Certified explosion-protected design, essential for operation in potentially explosive atmospheres (e.g., chemical plants, refineries).
Electric Power:
Electric drive system offering zero emissions, quieter operation, and potentially lower running costs compared to internal combustion engines.
Reach Truck Functionality:
Designed for efficient warehouse operations with a mast and reach frame allowing for extended reach and precise load placement.
Ergonomics:
Focus on operator comfort and control with adjustable seating, intuitive controls, and clear operator displays.
📋 Manual Details
Coverage Areas
Primary Focus:
Operation, maintenance, and repair of Linde Electric Reach Truck Type 115-02 Explosion Protected models (R14-02 Ex, R16-02 Ex, R20-02 Ex)
Specific Components:
Covers Mast, Reach Frame, Chassis, Drive Wheel, Motor Compartment, Operator's Compartment, Forks, Fork Quick-Releases, and Attachments.
Page Count
Number Of Pages:
91
Manual Type
Type:
Original Illustrated Factory Operating Instructions (User Manual)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Electrical System:
Comprehensive coverage including circuit diagrams, component identification, troubleshooting, insulation monitoring, and warning light explanations.
Hydraulic System:
Detailed information on mast, reach frame, hydraulics, forks, and attachments, including operation, maintenance, and troubleshooting of the hydraulic system piping.
Powertrain:
Includes sections on the drive and transmission system, focusing on operation, maintenance, and troubleshooting of the electric drive motor and associated components.
Braking System:
Details on the braking system, including dual-pedal and single-pedal operation, regenerative traction brake, hydraulic footbrake, and parking brake, with maintenance and adjustment procedures.
Steering System:
Information on the steering system, including 360° steering, turning radius, and emergency steering release procedures.
Chassis And Frame:
Coverage of the chassis, including component identification, floor plate removal, and securing the mast and reach frame.
Operator Interface:
Detailed explanation of operator's compartment, controls, indicators, dual-pedal and single-pedal models, operator's display, and multi-purpose display.
Safety Systems:
Emphasis on explosion protection, safety rules, handling fluids, residual risks, tip-over procedures, stability, safety inspections, and explosion protection checks.
Procedures Included
Pre Operation Checks:
Daily checks and services before operation, checks prior to initial operation, tightening wheel fasteners, checking leakage resistance of traction wheel.
Operation Procedures:
Mounting and dismounting, starting on an incline, driving (dual-pedal and single-pedal), changing direction, braking, steering, mast and attachment control (joystick and single lever).
Loading And Unloading:
Positioning forks, loading, transporting loads, unloading, and procedures before leaving the truck.
Battery Management:
Checking battery charge, charging, removing battery, connecting to charger, checking battery condition, and battery changing (hoist and roll-on/roll-off methods).
Maintenance Schedules:
Inspection and maintenance after first 50 hours, 1000 hours, 2000 hours, 5000 hours, and 10000 hours/5 years, including specific tasks and lubrication points.
Troubleshooting:
Includes a troubleshooting guide specifically for the hydraulic system.
Emergency Procedures:
Emergency isolator button, emergency lower, emergency steering and parking brake release, and towing instructions.
Transport And Hoisting:
Slinging the truck, wheel change procedures, jack locations, and instructions for transporting on a lorry or low-bed trailer, and hoisting with a crane.
Component Replacement:
Procedures for tasks like wheel change, mast removal (with precautions), and renewal/replacement of hydraulic hoses are covered.
Technical Depth
Depth:
Comprehensive, covering basic operation to detailed maintenance and repair procedures, including electrical schematics and hydraulic system diagrams, suitable for trained technicians and operators.
Diagnostic Capabilities:
Includes troubleshooting guide for hydraulics and detailed electrical circuit diagrams, enabling advanced diagnostics.
Repair Instructions:
Detailed instructions for maintenance, adjustments (e.g., parking brake, lift chains), and specific component checks support repair activities.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable due to PDF format, enhancing usability.
Print Quality
Quality:
Original factory manual with high-quality images and diagrams, printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Completeness
Completeness:
Full User Manual covering operation, safety, maintenance, and troubleshooting.
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor
Power Source:
Battery Pack (details not specified in product info, but implied)
Performance
Performance Metrics:
Specific horsepower and torque not detailed, but models indicate lifting capacities of 1.4, 1.6, and 2.0 tonnes respectively (R14, R16, R20).
Fuel System
Fuel Type:
Electricity
🔧 Transmission
Standard
Type:
Electric Drive with integrated transmission components. Likely AC traction motor technology.
Optional
Optional Features:
N/A specified in product information. Focus is on core functionality.
Features
Regenerative Braking:
Yes, the manual mentions 'Regenerative traction brake', which recharges the battery during deceleration.
📐 Dimensions
Exterior
Type:
Reach Truck (Specific dimensions not provided in product info)
Weights
Operating Weight:
Varies by model (R14, R16, R20) and battery configuration. Specific weights not detailed in product information.
🛡️ Safety Features
Ratings
Explosion Protection Certification:
Implied by 'Explosion Protected' designation. Manual covers 'Explosion protection check'.
Active Features
Warning Indicators:
Comprehensive list of warning lights including overheating, brake fluid level, service, parking brake, battery unlocked, slow speed, and insulation monitor.
Safety Interlocks:
Implied through operational procedures like 'Before leaving the truck' and specific control lever operations.
Passive Features
Operator Compartment:
Designed for safety and ergonomics, with detailed instructions on mounting/dismounting and seat adjustments.
Emergency Systems:
Emergency isolator button, emergency lower, and emergency steering/parking brake release functions are covered.
Stability Considerations:
The manual includes sections on 'Stability' and 'In the event of tip over', highlighting safety protocols.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A. Focus is on operational technology and safety indicators, not entertainment.
Driver Assistance
Operator Display:
Features an 'Operator's Display' and 'Multi-purpose Display' providing crucial operational data like hour meter, battery discharge, drive wheel position, and warnings.
Connectivity
Connectivity Features:
N/A. Industrial equipment focused on operational efficiency and safety.
🔧 Maintenance
Service Intervals
Initial Service:
Inspection and maintenance after the first 50 hours of operation.
Regular Intervals:
Detailed schedules for 1000-hour, 2000-hour, 5000-hour, and 10000-hour or 5-year inspections and maintenance.
Fluid Specifications
Hydraulic Oil:
Recommended hydraulic oil specifications are provided, along with procedures for changing hydraulic oil and the breather filter.
Brake Fluid:
Specifications and procedures for checking and changing brake fluid are included (e.g., 10000-hour/5-year interval).
Lubricants:
Recommended lubricants are specified, including multipurpose grease, gear oil, general-purpose oil, and chain spray, with detailed lubrication points and schedules.
Known Issues
Common Wear Items:
The manual addresses wear on traction wheel fasteners, brake band and load wheel shoes, and hydraulic hoses, indicating these are typical maintenance points.
Preventative Maintenance
Cleaning And Lubrication:
Specific procedures for cleaning the lift truck and lubricating lift chains, mast channels, mast rollers, and reach channels.
Electrical System Checks:
Includes checking insulation and leakage resistance of the traction wheel, and checking motor/battery connectors and cables.
📚 Vehicle History
Brand Heritage
Heritage:
Linde is a well-established global manufacturer of material handling equipment with a long history of innovation and quality.
Model Evolution
Evolution Indicator:
The '02' in the model numbers (e.g., R14-02 Ex) suggests this is part of a specific generation or update within Linde's reach truck product line.
Production
Manufacturing Origin:
Typically manufactured in Linde's global production facilities, often with a strong emphasis on European engineering standards.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A. Product information does not list specific awards. Linde brand is recognized for quality and innovation in material handling.
Certifications
Safety Certifications:
Implied explosion protection certification is a key safety credential for its intended operating environments.
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