Still LPG Fork Truck R70-35T R70-40T R70-45T Series: R7084 R7085 R7086 Workshop Manual

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🏷️ Basic Information Identification Make: STILL Model: R70-35T / R70-40T / R70-45T Series Series Codes: R7084, R7085, R7086 Vehicle Type: LPG Forklift Truck 👋 Introduction Market Position Market Position: STILL is a leading global manufacturer of forklifts and warehouse equipment, known for its high-quality, robust, and technologically advanced products. The R70 series represents their range of efficient and reliable LPG-powered counterbalance forklift trucks. Manufacturer Reputation: STILL is renowned for its robust German engineering and commitment to quality, ensuring that their forklifts are reliable and built for longevity in demanding work environments. Competitive Analysis Competitive Analysis: The R70 series competes with similar LPG forklift models from manufacturers such as Toyota, Hyster, Yale, and Jungheinrich, offering a balance of performance, durability, and operational efficiency. Key Features Key Features: LPG-powered operation for efficient and lower-emission performance, robust construction for demanding industrial environments, advanced ergonomic features for operator comfort and safety, reliable hydraulic systems for precise load handling, and comprehensive electrical systems for operational control. Operational Efficiency: LPG power offers a balance of performance and reduced emissions compared to diesel, with quick refueling capabilities for high-utilization environments. The manual supports maintaining this efficiency. 📋 Manual Details Coverage Areas Covered Models: R70-35T, R70-40T, R70-45T Series (R7084, R7085, R7086) Page Count Page Count: 228 Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Chassis and Counterweight, Steering Axle, Gear Drive, Wheels and Tyres, Steering System, Brake System, Electrical Installations, Lighting, Hydraulic System, Motor, Pressure Regulator, Combustion Engine, Mast (Telescopic, Niho, Triple), Fork Carriage, Tilt Cylinder Specific Engine Systems: Combustion Engine (general information, V-belt, valve train, cooling system, ignition system), Motor (checking/replacing carbon brushes, commutator maintenance), Generator (checking/replacing carbon brushes, commutator maintenance). Specific Chassis Systems: Chassis and counterweight, Steering Axle...

Tipo: Fork Truck

Proveedor:

SKU: 69675

Colecciones: ALL Material Handling

Etiquetas: Fork Truck Forklifts Lpg Material Handling R70 Series R70-35T R70-40T R70-45T R7084 R7085 R7086 Still

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

STILL

Model:

R70-35T / R70-40T / R70-45T Series

Series Codes:

R7084, R7085, R7086

Vehicle Type:

LPG Forklift Truck

👋 Introduction

Market Position

Market Position:

STILL is a leading global manufacturer of forklifts and warehouse equipment, known for its high-quality, robust, and technologically advanced products. The R70 series represents their range of efficient and reliable LPG-powered counterbalance forklift trucks.

Manufacturer Reputation:

STILL is renowned for its robust German engineering and commitment to quality, ensuring that their forklifts are reliable and built for longevity in demanding work environments.

Competitive Analysis

Competitive Analysis:

The R70 series competes with similar LPG forklift models from manufacturers such as Toyota, Hyster, Yale, and Jungheinrich, offering a balance of performance, durability, and operational efficiency.

Key Features

Key Features:

LPG-powered operation for efficient and lower-emission performance, robust construction for demanding industrial environments, advanced ergonomic features for operator comfort and safety, reliable hydraulic systems for precise load handling, and comprehensive electrical systems for operational control.

Operational Efficiency:

LPG power offers a balance of performance and reduced emissions compared to diesel, with quick refueling capabilities for high-utilization environments. The manual supports maintaining this efficiency.

📋 Manual Details

Coverage Areas

Covered Models:

R70-35T, R70-40T, R70-45T Series (R7084, R7085, R7086)

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

Chassis and Counterweight, Steering Axle, Gear Drive, Wheels and Tyres, Steering System, Brake System, Electrical Installations, Lighting, Hydraulic System, Motor, Pressure Regulator, Combustion Engine, Mast (Telescopic, Niho, Triple), Fork Carriage, Tilt Cylinder

Specific Engine Systems:

Combustion Engine (general information, V-belt, valve train, cooling system, ignition system), Motor (checking/replacing carbon brushes, commutator maintenance), Generator (checking/replacing carbon brushes, commutator maintenance).

Specific Chassis Systems:

Chassis and counterweight, Steering Axle (technical data, design, removal/fitting, wheel hub, stub axle, tie rods, steering cylinder), Wheels and Tyres.

Specific Drivetrain Systems:

Gear Drive (technical data, spur gearing with differential, tubular shaft, axle shaft, wheel hub), Axle shaft.

Specific Braking Systems:

Brake System (technical data, design, operation, brake shoe replacement, basic adjustment, automatic adjuster, parking brake adjustment, pedal adjustment, worn brake drum turning).

Specific Steering Systems:

Steering (technical data, mode of operation, functional description, steering column, steering unit, priority valve, steering cylinder).

Specific Hydraulic Systems:

Hydraulic System (functional description of lift/tilt, control valve block, operation, design, function diagram, connection block, lift/lower functions, tilt/additional hydraulics, shuttle valves, pressurizing valve, hydraulic pump, hydraulic tank, return flow filter, oil cooler, hydraulic unions, tilt cylinder, pipe unions, speeds, hydraulic diagram).

Specific Electrical Systems:

Electrical Installations (technical data, electrical components, general, insulation test, instrument panel, console, lock switch, travel sender, two-pedal control, horn, brake sender, parking brake switch, brake fluid switch, pressure transducer, speed sensor, tacho-alternator, alternator, starter, emergency start switch, cut-out valve, coolant temperature switch/sender, oil pressure/air cleaner/LPG pressure switch, current sensor, electric fan, valve solenoid, retarder, batteries, fuse base, control fuses, main current fuses, starting relay, relay tripping valve, controller [travel control, charge equaliser, output stages], controller renewal, instrument panel renewal, fault indication, circuit diagram).

Specific Lighting Systems:

Lighting (design of lighting installation, variants, relays, fuses, relay box, distributor board, parameterisation of additional electrical installation, combination of function blocks, circuit diagram lighting/additional electrical installation).

Specific Mast Systems:

Mast (Group 20: technical data, mast removal, telescopic mast, Niho mast, triple mast, carriage stop, chain adjustment, support roller replacement, lift cylinder, lowering brake valve, hose failure safety device, end position damping. Group 22: fork carriage removal, support roller replacement. Group 25: tilt cylinder disassembly/assembly, mast tilt).

Specific Fuel Control Systems:

Pressure Regulator I and II (function, pressure regulator, relief valve, pressure gauge, control valve block, pressure limitation additional hydraulics 1).

Procedures Included

Procedures Included:

Technical service data, design descriptions, removal and fitting procedures, adjustment, checking, greasing, component disassembly and assembly, troubleshooting, circuit diagrams, parameterisation, maintenance, fluid changes, carbon brush replacement, commutator maintenance, insulation resistance testing.

Diagnostic Procedures:

Fault indication on the console (referencing 'steds'Vlnfo/error lists), insulation resistance measurement, checking electrical components, pressure checks (implied for hydraulic system).

Repair Procedures:

Detailed step-by-step instructions for removing and fitting major components such as steering axle, wheel hub, stub axle, tie rods, steering cylinder, gear drive, motor, generator, lift cylinder, tilt cylinder, and fork carriage. Includes replacement of brake shoes, carbon brushes, and various seals/unions.

Adjustment Procedures:

Adjusting the steer angle, checking steer angle, brake shoe basic adjustment, automatic adjuster function, parking brake adjustment, pedal adjustment, chain adjustment, and sender function/adjustment.

Maintenance Procedures:

Greasing the axle, hydraulic tank oil change and air filter maintenance, return flow filter function/maintenance, checking and replacing carbon brushes, turning the commutator, insulation resistance testing.

Parameterisation Procedures:

Includes parameterisation of the lighting and additional electrical installations via the console, indicating advanced customization and setup capabilities.

Technical Depth

Technical Depth:

Comprehensive, covering detailed repair, overhaul, maintenance, and diagnostic procedures for all major vehicle systems. Includes electrical schematics and hydraulic diagrams.

Electrical Diagrams:

Includes detailed circuit diagrams for the main electrical installations and lighting/additional electrical installations.

Hydraulic Diagrams:

Provides a comprehensive hydraulic diagram illustrating the lift/lower and tilt/additional hydraulics, along with wiring diagrams relevant to hydraulic control.

Component Disassembly Assembly:

Offers detailed cross-sectional views and disassembly/assembly instructions for critical components like the steering axle, gear drive, brake system, hydraulic pump, tilt cylinder, and motors/generators.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High quality images, printable pages

Image Quality:

High quality images are explicitly mentioned, crucial for clarity in repair and maintenance procedures.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchable Text

Searchable Text:

⚙️ Engine Specifications

Primary Engine

Engine Type:

Combustion Engine (LPG-powered)

Engine Components Detailed:

Manual covers V-belt, valve cover, rocker arm, valve, cylinder head, alternator, thermostat, coolant pump, exhaust manifold, coolant radiator, and control housing, facilitating comprehensive engine maintenance.

Performance

Engine Details:

The manual provides technical engine data, general engine information, V-belt, valve cover, rocker, valve, cylinder head, alternator, thermostat, coolant pump, exhaust manifold, coolant radiator, control housing, and electronic ignition system details. Specific HP/Torque figures are not provided but would be model-specific.

Fuel System

Fuel System Components:

Includes information on Pressure Regulators I and II, which are critical components of the LPG fuel system. Also covers engine oil pressure and LPG pressure switches.

🔧 Transmission

Standard

Transmission Type:

Automatic (likely hydrostatic or torque converter, specific details in Gear Drive section)

Features

Transmission Features:

Covers Gear Drive, spur gearing with differential, tubular shaft, axle shaft, and wheel hub. Includes fitting and design information for the gear drive.

📐 Dimensions

Exterior

Exterior Dimensions:

Specific dimensions (length, width, height, mast height, turning radius) are not detailed in the provided content but would be available in a complete manual or technical data sheets.

Weights

Weight Specifications:

The manual mentions 'Chassis and counterweight' and 'Removing the steering axle', implying details related to weight distribution and components affecting vehicle stability and weight. Specific curb weights and load capacities are model-specific and not explicitly listed here.

🛡️ Safety Features

Active Features

Active Safety Features:

Brake system (shoe replacement, parking brake adjustment), steering system (steer angle adjustment, checks), hydraulic system (lowering brake valve, hose failure safety device, end position damping for mast), electrical system (horn, brake sender, parking brake switch).

Passive Features

Passive Safety Features:

Mast protection, tilt cylinder safety features, general structural integrity of the chassis and counterweight. Operator protection features would be inherent in the forklift design.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (This is a forklift, not a passenger vehicle. The 'Instrument panel' and 'Console' are related to operational controls and diagnostics.)

Driver Assistance

Driver Assistance Features:

The manual details components like 'Travel sender (single-pedal)', 'Two-pedal control', and 'Retarder', which contribute to the operational control and efficiency of the forklift, akin to driver assistance in automotive terms.

Connectivity

Connectivity Features:

N/A (Forklift specific operational data and diagnostics are managed internally rather than through external connectivity.)

🔧 Maintenance

Service Intervals

Service Intervals:

The manual provides a comprehensive guide for maintenance tasks, including greasing the axle, hydraulic oil changes, return flow filter maintenance, and checking/replacing carbon brushes. Specific interval recommendations (e.g., hours or months) are typically found in a dedicated maintenance schedule section within the complete manual, not detailed in the provided outline.

Fluid Specifications

Fluid Specifications:

The manual references hydraulic system oil changes and specifies the hydraulic tank's design. Specific oil types, viscosities, and capacities are not listed in the provided table of contents but are essential for maintaining the hydraulic system.

Hydraulic System Maintenance:

Specific sections on hydraulic pump function/removal and fitting, hydraulic tank design/oil change/air filter, and return flow filter function/maintenance highlight the importance of fluid purity and system integrity.

Known Issues

Common Issues Addressed:

The detailed coverage of various systems (steering, brakes, hydraulics, electrical) suggests the manual addresses common wear-and-tear items and potential failure points, such as brake adjustments, hydraulic leaks, steering component wear, and electrical connection issues.

Electrical Troubleshooting:

The detailed electrical component list and fault indication section suggest a focus on troubleshooting common electrical issues, including wiring, sensors, switches, and control modules.

📚 Vehicle History

Brand Heritage

Brand Heritage:

STILL has a long-standing history in the material handling industry, founded in 1920, and is recognized for innovation and quality in forklift truck manufacturing.

Model Evolution

Model Evolution:

The R70 series represents a modern generation of STILL's LPG counterbalance trucks, building on decades of engineering and customer feedback to deliver performance and reliability.

Technological Advancements:

The inclusion of details on electronic ignition systems and various sensors (speed sensor, pressure transducers) indicates the integration of modern automotive technology into industrial machinery for improved performance and diagnostics.