🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Year: 1996 Codes Chassis Code: BJ (This generation primarily, though early models might carry over some previous chassis designations if referencing specific markets.) 👋 Introduction Market Position Segment: Compact car segment, positioned as a reliable and practical daily driver with sporty undertones. Competitive Analysis Key Competitors 1996: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort. Key Features Vehicle Strengths: Good handling dynamics for its class, reliable powertrain options, practical interior, competitive pricing. Manual Value Proposition Benefit To Owner: Empowers owners to perform their own maintenance and repairs, saving money and gaining a deeper understanding of their vehicle. Benefit To Mechanic: Provides essential technical data and procedures for professional servicing and repair. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and service for the 1996 Mazda 323 Protege. Secondary Coverage: Troubleshooting, diagnostics, maintenance, and component repair. Page Count Estimated Pages: Approximately 1000-1500 pages (typical for a comprehensive workshop manual of this era and scope). Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Compatibility Operating Systems: Windows / macOS Delivery Method Method: Instant Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine (all aspects), lubrication system, cooling system, fuel and emission control system, clutch, manual transmission, front and rear axle. Chassis: Braking system, steering system, wheels and tires, suspension. Body And Electrical: Body, body electrical system, heating & air conditioning systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt inspections and replacement. Component Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, steering rack service. Diagnostics And Troubleshooting: Fault code interpretation (where applicable), symptom-based troubleshooting guides, electrical system diagnostics. Technical Data And Specs: Torque specifications, clearances, fluid capacities, resistance values, diagnostic parameters. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth engine and transmission overhauls, including electrical schematics. 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable due to digital format, enabling quick location of specific topics. Print Quality Quality: High resolution for clear diagrams, illustrations, and text. Binding Type Type: N/A (Digital download, no physical binding) Paper Type Type: N/A (Digital download, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (Common for many 1.8L variants of this era), Z5-DE (for 1.5L variants). Displacement Liters: 1.5L (Z5-DE) or 1.8L (FS-DE) Configuration: Inline 4-cylinder Valvetrain: DOHC (Dual Overhead Camshafts), 16 valves Performance Horsepower Approx 1.5L: Around 88-95 hp Horsepower Approx 1.8L: Around 118-125 hp Torque Approx 1.5L: Around 90-95 lb-ft Torque Approx 1.8L: Around 110-120 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control System: Catalytic Converter, EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control System) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Manual Clutch Type: Hydraulically actuated, single dry plate Automatic Transmission Control: Electronic control (common for this era, though some base models might have simpler hydraulic control) 📐 Dimensions Exterior Length Inches: Approximately 169-171 inches (varies slightly by body style/trim) Width Inches: Approximately 66.7 inches Height Inches: Approximately 54.1 inches Wheelbase Inches: Approximately 102.7 inches Weights Curb Weight Lbs: Approximately 2500-2700 lbs (varies by engine and transmission) Gross Vehicle Weight Rating Lbs: Typically around 3500-3800 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Likely 4-star (based on contemporary testing for similar vehicles) NHTSA Frontal Impact Passenger: Likely 4-star (based on contemporary testing for similar vehicles) Active Features ABS: Optional on some trims, standard on higher trims. Traction Control: Generally not available on this model year. Passive Features Airbags Driver: Standard Airbags Passenger: Optional on some trims, standard on higher trims. Seatbelts: Three-point retractable front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player on higher trims. Speaker Configuration: Typically 4-6 speakers. Driver Assistance Cruise Control: Optional on many trims. Connectivity Bluetooth Integration: Not available on this model year. 🔧 Maintenance Service Intervals Oil Change Miles: Every 3,000-5,000 miles or 3-6 months, whichever comes first (depending on oil type and driving conditions). Engine Oil Filter Replacement: With every oil change. Air Filter Replacement Miles: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement Miles: Every 30,000-60,000 miles (depending on plug type, e.g., platinum). Coolant Flush Miles: Every 30,000-50,000 miles or 2-3 years. Transmission Fluid Change Miles Manual: Every 30,000-60,000 miles, or based on severe usage. Transmission Fluid Change Miles Auto: Every 30,000-50,000 miles, or based on severe usage. Filter replacement often recommended. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for specific ambient temperature recommendations). Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mazda FL22 or equivalent. Brake Fluid Type: DOT 3...