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Mazda 3 MazdaSPEED 3 BL Series 2009-2012 Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 / Mazdaspeed3 Chassis Code: BL Series Production Years: 2009-2012 Codes Engine Code Primary: L5-VE (2.5L MZR) Engine Code Secondary 1: LF-VE (2.0L MZR) Engine Code Secondary 2: MZR-CD (2.2L Turbo-Diesel) Transmission Code Manual 1: G35M-R Transmission Code Manual 2: G66M-R Transmission Code Manual 3: A26M-R Transmission Code Automatic: FS5A-EL 👋 Introduction Market Position Segment: Compact/Sport Compact Sedan and Hatchback Target Audience: Enthusiasts, DIY mechanics, professional technicians. Competitive Analysis Competitors: Honda Civic Si, Volkswagen GTI, Subaru WRX, Ford Focus ST. Key Features Performance Focus: Emphasis on the Mazdaspeed variant's turbocharged performance and handling. Completeness: Identical to manuals used by authorized Mazda technicians. Utility: Covers all essential repair, maintenance, and servicing needs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service & Repair Secondary Coverage: Owner's Manual Page Count Estimated Pages: 3500+ Manual Type Type: Comprehensive Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, inspection, and repair procedures. Engine Diagnostics: On-board diagnostics, symptom troubleshooting, DTC (Diagnostic Trouble Code) interpretation. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure diagnostics. Lubrication System: Oil pump, oil filter, oil passages, lubrication specifications. Cooling System: Radiator, thermostat, water pump, coolant flow, pressure testing. Intake Air System: Air filter, intake manifold, turbocharger (for specific variants), intercooler. Exhaust System: Exhaust manifold, catalytic converter, mufflers, O2 sensors. Emission System: EVAP system, EGR system, emission control components. Charging System: Alternator, battery, voltage regulator, wiring. Ignition System: Spark plugs, ignition coils, crankshaft/camshaft position sensors. Starting System: Starter motor, starter solenoid, battery connections. Cruise Control: Component testing, actuator diagnostics, system operation. Engine Control: ECU (Engine Control Unit) operation, sensor inputs, actuator outputs, programming. Suspension: Front and rear suspension components, struts, shock absorbers, bushings. Wheel Alignment: Alignment angles (camber, caster, toe), adjustment procedures. Wheels And Tires: Tire specifications, wheel balancing, tire rotation. Driveline Axle: CV joints, drive shafts, differential (if applicable). Brake System: Brake pads, rotors, calipers, brake lines, fluid flush and bleed procedures. ABS: ABS modulator, wheel speed sensors, ABS control module diagnostics. Parking Brake: Mechanical and electronic parking brake systems, adjustment and repair. Clutch: Clutch disc, pressure plate, release bearing, clutch fluid, hydraulic system. Automatic Transmission: Internal components, fluid and filter changes, torque converter, solenoids, valve body. Manual Transmission: Gearbox overhaul, internal components, shift mechanisms, fluid specifications. Steering: Power steering system (hydraulic or electric), steering rack, tie rods. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, blower motor. Restraints: Airbag system, seat belts, SRS module diagnostics. Body Accessories: Interior and exterior trim, seals, weatherstripping. Immobolizer: Keyless entry system, immobilizer unit, transponder key diagnostics. Navigation System: Component identification, basic troubleshooting. Entertainment System: Audio system components, speaker replacement, basic diagnostics. Body Panels: Removal and installation of fenders, hoods, bumpers. Doors Liftgate: Door mechanisms, locks, window regulators, liftgate operation. Glass Windows Mirrors: Glass replacement, mirror assembly repair. Exterior Interior Trim: Molding removal and installation, interior panel access. Security Locks: Central locking system, door locks, keyless entry functions. Power Accessories: Power windows, power seats, power mirrors. Sunroof Seats: Sunroof mechanism, seat adjustment mechanisms. Lighting System: Headlights, taillights, interior lighting, bulb replacement, wiring. Wiper Washer: Wiper motor, linkages, washer pump, fluid reservoir. Technical Data: Specifications for all covered systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: Utilizing diagnostic tools and interpreting sensor data for fault finding. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds). Visuals: Detailed exploded views, diagrams, and photographic illustrations. Write Ups: Detailed, step-by-step written procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Fully printable (selected pages or entire manual). Searchable: Likely searchable text content (common for professional PDFs). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: 2.5L L5 MZR I4 (Naturally Aspirated) Fuel Type: Petrol (Gasoline) Secondary Engine 1 Engine Name: 2.0L LF MZR I4 (Naturally Aspirated) Fuel Type: Petrol (Gasoline) Secondary Engine 2 Engine Name: 2.2L MZR-CD I4 (Turbo-Diesel) Fuel Type: Diesel Performance Mazdaspeed Variant Engine Type: Turbocharged I4 (Likely based on 2.3L MZR DISI Turbo, but the manual lists 2.5L L5 MZR which is unusual for Mazdaspeed 3 BL. Will assume coverage for applicable Mazdaspeed engines.) Mazdaspeed 3 Bl Turbo Engine Spec Example: For the earlier Mazdaspeed 3 (BK), the 2.3L MZR DISI Turbo produced ~263 hp and ~280 lb-ft. The BL generation likely saw similar or slightly improved figures for its turbo variant. Fuel System Injection Type: Electronic Fuel Injection (EFI) / Direct Injection (DISI for turbo models) 🔧 Transmission Standard Standard Transmission: Manual Transmission Optional Optional Transmission: Automatic Transmission Features Manual Gearboxes Listed: G35M-R, G66M-R, A26M-R Automatic Gearbox Listed: FS5A-EL Mazdaspeed Transmission Type: Typically a reinforced manual...
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Mazda 3 MazdaSPEED 3 BL Series 2009-2012 Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda3 / Mazdaspeed3
Chassis Code:
BL Series
Production Years:
2009-2012
Codes
Engine Code Primary:
L5-VE (2.5L MZR)
Engine Code Secondary 1:
LF-VE (2.0L MZR)
Engine Code Secondary 2:
MZR-CD (2.2L Turbo-Diesel)
Transmission Code Manual 1:
G35M-R
Transmission Code Manual 2:
G66M-R
Transmission Code Manual 3:
A26M-R
Transmission Code Automatic:
FS5A-EL
👋 Introduction
Market Position
Segment:
Compact/Sport Compact Sedan and Hatchback
Target Audience:
Enthusiasts, DIY mechanics, professional technicians.
Competitive Analysis
Competitors:
Honda Civic Si, Volkswagen GTI, Subaru WRX, Ford Focus ST.
Key Features
Performance Focus:
Emphasis on the Mazdaspeed variant's turbocharged performance and handling.
Completeness:
Identical to manuals used by authorized Mazda technicians.
Utility:
Covers all essential repair, maintenance, and servicing needs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service & Repair
Secondary Coverage:
Owner's Manual
Page Count
Estimated Pages:
3500+
Manual Type
Type:
Comprehensive Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, inspection, and repair procedures.
Engine Diagnostics:
On-board diagnostics, symptom troubleshooting, DTC (Diagnostic Trouble Code) interpretation.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel pressure diagnostics.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication specifications.
Cooling System:
Radiator, thermostat, water pump, coolant flow, pressure testing.
Intake Air System:
Air filter, intake manifold, turbocharger (for specific variants), intercooler.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, O2 sensors.
Emission System:
EVAP system, EGR system, emission control components.
Charging System:
Alternator, battery, voltage regulator, wiring.
Ignition System:
Spark plugs, ignition coils, crankshaft/camshaft position sensors.
Starting System:
Starter motor, starter solenoid, battery connections.
Cruise Control:
Component testing, actuator diagnostics, system operation.
Engine Control:
ECU (Engine Control Unit) operation, sensor inputs, actuator outputs, programming.
Suspension:
Front and rear suspension components, struts, shock absorbers, bushings.
Wheel Alignment:
Alignment angles (camber, caster, toe), adjustment procedures.
Wheels And Tires:
Tire specifications, wheel balancing, tire rotation.
Driveline Axle:
CV joints, drive shafts, differential (if applicable).
Brake System:
Brake pads, rotors, calipers, brake lines, fluid flush and bleed procedures.
ABS:
ABS modulator, wheel speed sensors, ABS control module diagnostics.
Parking Brake:
Mechanical and electronic parking brake systems, adjustment and repair.
Clutch:
Clutch disc, pressure plate, release bearing, clutch fluid, hydraulic system.
Automatic Transmission:
Internal components, fluid and filter changes, torque converter, solenoids, valve body.
Manual Transmission:
Gearbox overhaul, internal components, shift mechanisms, fluid specifications.
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, blower motor.
Restraints:
Airbag system, seat belts, SRS module diagnostics.
Body Accessories:
Interior and exterior trim, seals, weatherstripping.
Immobolizer:
Keyless entry system, immobilizer unit, transponder key diagnostics.
Navigation System:
Component identification, basic troubleshooting.
Entertainment System:
Audio system components, speaker replacement, basic diagnostics.
Body Panels:
Removal and installation of fenders, hoods, bumpers.
Doors Liftgate:
Door mechanisms, locks, window regulators, liftgate operation.
Glass Windows Mirrors:
Glass replacement, mirror assembly repair.
Exterior Interior Trim:
Molding removal and installation, interior panel access.
Security Locks:
Central locking system, door locks, keyless entry functions.
Power Accessories:
Power windows, power seats, power mirrors.
Sunroof Seats:
Sunroof mechanism, seat adjustment mechanisms.
Lighting System:
Headlights, taillights, interior lighting, bulb replacement, wiring.
Wiper Washer:
Wiper motor, linkages, washer pump, fluid reservoir.
Technical Data:
Specifications for all covered systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
Utilizing diagnostic tools and interpreting sensor data for fault finding.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds).
Visuals:
Detailed exploded views, diagrams, and photographic illustrations.
Write Ups:
Detailed, step-by-step written procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Fully printable (selected pages or entire manual).
Searchable:
Likely searchable text content (common for professional PDFs).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
2.5L L5 MZR I4 (Naturally Aspirated)
Fuel Type:
Petrol (Gasoline)
Secondary Engine 1
Engine Name:
2.0L LF MZR I4 (Naturally Aspirated)
Fuel Type:
Petrol (Gasoline)
Secondary Engine 2
Engine Name:
2.2L MZR-CD I4 (Turbo-Diesel)
Fuel Type:
Diesel
Performance
Mazdaspeed Variant Engine Type:
Turbocharged I4 (Likely based on 2.3L MZR DISI Turbo, but the manual lists 2.5L L5 MZR which is unusual for Mazdaspeed 3 BL. Will assume coverage for applicable Mazdaspeed engines.)
Mazdaspeed 3 Bl Turbo Engine Spec Example:
For the earlier Mazdaspeed 3 (BK), the 2.3L MZR DISI Turbo produced ~263 hp and ~280 lb-ft. The BL generation likely saw similar or slightly improved figures for its turbo variant.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Direct Injection (DISI for turbo models)
🔧 Transmission
Standard
Standard Transmission:
Manual Transmission
Optional
Optional Transmission:
Automatic Transmission
Features
Manual Gearboxes Listed:
G35M-R, G66M-R, A26M-R
Automatic Gearbox Listed:
FS5A-EL
Mazdaspeed Transmission Type:
Typically a reinforced manual gearbox for performance applications.
📐 Dimensions
Exterior
Body Styles:
Sedan and Hatchback
Wheelbase Example:
Approx. 2640 mm (103.9 inches) for BL generation.
Weights
Curb Weight Range:
Varies by engine and trim, typically 1350-1500 kg (2976-3307 lbs).
🛡️ Safety Features
Ratings
IIHS Top Safety Pick Example:
Mazda3 BL models generally performed well in crash testing, often achieving 'Good' ratings from IIHS for various impact categories.
Active Features
Active Safety Systems:
ABS, EBD, DSC (Dynamic Stability Control), Traction Control System (TCS).
Passive Features
Passive Safety Systems:
Multiple airbags (front, side, curtain), pre-tensioner seatbelts, impact-absorbing body structure.
💡 Technology Features
Infotainment
Infotainment System:
Available with integrated infotainment systems, including navigation options and Bose premium audio on higher trims.
Driver Assistance
Driver Assistance Features:
Available features could include rain-sensing wipers, automatic headlights, and parking sensors.
Connectivity
Connectivity Options:
Auxiliary audio input, Bluetooth connectivity (depending on trim and factory options).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000-20,000 miles (24,000-32,000 km) or annually.
Spark Plugs:
Replace around 75,000 miles (120,000 km) for standard iridium plugs.
Coolant Flush:
Mazda FL22 coolant typically has a long service life, often 10 years/120,000 miles. Refer to manual for exact interval and type.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6. Viscosity: 5W-20 or 0W-20 recommended (check manual for specific engine/climate).
Transmission Fluid Manual:
GL-4 gear oil, viscosity typically 75W-90 (verify with manual).
Transmission Fluid Automatic:
Mazda ATF Type T-IV or equivalent (verify with manual).
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual).
Known Issues
Common Wear Items:
Clutch wear (especially on manual transmissions), suspension bushings, catalytic converter (potential clogging in older diesels), intake carbon buildup (direct injection engines).
Mazdaspeed Specific:
Turbocharger hose failures, clutch upgrades often recommended for hard driving, potential for direct injection injector issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda is known for its 'Zoom-Zoom' driving dynamics and reliable engineering.
Model Evolution
Generation 2:
The BL is the second generation of the Mazda3, launched in late 2008 for the 2009 model year, succeeding the BK generation.
Mazdaspeed Performance Variant:
The Mazdaspeed3 variant represents Mazda's high-performance offering in the compact segment, focusing on turbocharged power and sport-tuned chassis.
Production
Manufacturing Locations:
Primarily Japan (Hofu Plant) and other global assembly sites.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
The Mazda3, in general, has received numerous accolades from automotive publications for its driving dynamics and styling throughout its generations.
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