🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2000, 2001, 2002 Generation: Third Generation (BJ) Codes Chassis Code: BJ 👋 Introduction Market Position Positioning: Compact/Subcompact Car, known for affordability, reliability, and sporty handling, especially in GT trims. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Chevrolet Cavalier. Key Features Features: Available in Sedan and Hatchback (5-door), sporty GT models with 2.0L engine and enhanced suspension. 📋 Manual Details Coverage Areas Language: English Manual Type: Service Manual / Shop Manual / Repair Manual Page Count Page Count: 1428 Format Format: PDF File Size Mb: 43.5 📖 Manual Coverage Systems Covered Engine: 1.6L (Z5), 1.8L (BP-Z3, BP-VE), 2.0L Diesel (FS-DE, RF-CDT) Transmission: 5-Speed Manual, 4-Speed Automatic Suspension: Front (MacPherson Strut), Rear (Multi-link Beam Axle/Independent) Brakes: Front (Ventilated Discs), Rear (Discs/Drums), ABS System Steering: Power Rack and Pinion Electrical: 12V System, Battery, Alternator, Starter, Lighting, Fuses, Relays, ECUs HVAC: Air Conditioning, Heating, Ventilation Systems Body: Body Exterior, Interior Trim, Doors, Hood, Trunk, Bumpers, Glass Chassis: Frame, Subframes, Exhaust System, Fuel System Safety Systems: Airbags, Seatbelts, ABS Emissions: Emission Control Systems, OBD-II Diagnostics Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Fluid Flushes Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Repair: Component Removal and Installation, Sub-Assembly Rebuilds Diagnostics: OBD-II Codes, Sensor Testing, Actuator Testing, Circuit Testing Disassembly Reassembly: Complete disassembly and reassembly of major vehicle components Technical Depth Depth: Comprehensive - Covers everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and bodywork repairs. 📊 Manual Specifications File Format File Format: Searchable PDF Printable: Yes Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) Print Quality Print Quality: High Resolution, Clear Text and Diagrams ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.6 Liters (1598 cc) Engine 1 Code: Z5-DE Engine 1 Configuration: Inline 4-cylinder, DOHC, 16-valve Engine 1 Horsepower: Approx. 105 hp @ 6000 rpm Engine 1 Torque: Approx. 105 lb-ft @ 4000 rpm Engine 2 Engine 2 Displacement: 1.8 Liters (1839 cc) Engine 2 Code: BP-Z3 / BP-VE Engine 2 Configuration: Inline 4-cylinder, DOHC, 16-valve Engine 2 Horsepower: Approx. 122 hp @ 6000 rpm (BP-Z3), 129 hp @ 6000 rpm (BP-VE) Engine 2 Torque: Approx. 117 lb-ft @ 4000 rpm (BP-Z3), 125 lb-ft @ 4000 rpm (BP-VE) Engine 3 Engine 3 Displacement: 2.0 Liters (1998 cc) Engine 3 Code: FS-DE (MZR) Engine 3 Configuration: Inline 4-cylinder, DOHC, 16-valve Engine 3 Horsepower: Approx. 130 hp @ 6000 rpm Engine 3 Torque: Approx. 135 lb-ft @ 4000 rpm Engine 4 Diesel Engine 4 Displacement: 2.0 Liters (1998 cc) Turbo Diesel Engine 4 Code: RF-CDT Engine 4 Configuration: Inline 4-cylinder, DOHC, Turbocharged, Intercooled Engine 4 Horsepower: Approx. 90 hp @ 4000 rpm Engine 4 Torque: Approx. 130 lb-ft @ 2000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane Rating: 87 minimum), Diesel 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic Features Transmission Fluid Type: Dexron III (Automatic), Manual Gear Oil (API GL-4, SAE 75W-90) Clutch Type: Hydraulic Dry Single Plate Clutch (Manual Transmission) 📐 Dimensions Exterior Sedan Length In: 170.1 Width In: 67.3 Height In: 55.7 Wheelbase In: 102.8 Exterior Hatchback Length In: 164.6 Width In: 67.3 Height In: 55.7 Wheelbase In: 102.8 Weights Curb Weight Lbs Min: 2500 Curb Weight Lbs Max: 2800 Gross Vehicle Weight Rating Gvwr Lbs: 3700-3900 (approximate) Cargo Cargo Volume Cu Ft Sedan: 12.9 Cargo Volume Cu Ft Hatchback: 22.4 (seats up), 41.4 (seats down) 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: Good (2001 model year) NHTSA Front Passenger Side Impact: Good (2001 model year) IIHS Front Offset Crash Test: Acceptable (for some model years) Active Features ABS: Available (Standard on GT, optional on others) Passive Features Airbags: Driver and Passenger Frontal Airbags (Standard) Seatbelts: 3-point front and rear seatbelts, pretensioners 💡 Technology Features Infotainment Infotainment System: Factory AM/FM/CD player, optional premium audio system. Speaker Configuration: 4-speaker or 6-speaker systems Driver Assistance Driver Assistance Features: Limited to ABS and basic traction control systems on some higher trims. Connectivity Connectivity Options: No integrated Bluetooth or USB connectivity from the factory. Aftermarket head units commonly installed. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months (whichever comes first) Engine Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Every 60,000-100,000 miles (depending on plug type) Coolant Flush Interval: Every 30,000-50,000 miles or 2-4 years Transmission Fluid Change Automatic: Every 30,000-60,000 miles Transmission Fluid Change Manual: Every 50,000-75,000 miles Fluid Specifications Engine Oil Type: API SJ or higher, SAE 5W-30 (preferred) or 10W-30 Engine Oil Capacity Quarts: 3.7 (1.6L), 4.2 (1.8L/2.0L Gasoline), 6.4 (2.0L Diesel) Coolant Type: Mazda Super Long Life Coolant (or equivalent OAT/HOAT coolant) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Issues: Cracked exhaust manifolds (especially on 1.8L...