🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: BJ (for this generation) 👋 Introduction Market Position Market Segment: Compact Sedan and Hatchback (Global) Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier Key Features Vehicle Strengths: Reliability, Fuel Efficiency, Sporty Handling (especially with certain trims), Affordable Maintenance Manual Value Proposition: Empowers DIY mechanics and professional technicians with comprehensive, detailed repair and maintenance data for the Mazda Protege (BJ generation). 📋 Manual Details Coverage Areas Coverage: All Models, All Repairs A-Z, Mechanical & Electrical Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals covering multiple years and models) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF), Printable 📖 Manual Coverage Systems Covered Systems: Engine (all variants), Transmission (manual & automatic), Drivetrain (FWD, AWD if applicable), Brakes (ABS, standard), Steering, Suspension, Cooling System, Fuel System, Ignition System, Exhaust System, Electrical System (wiring diagrams, component testing), HVAC, Body & Chassis, Interior Components, Emissions Control, Diagnostic Procedures, Torque Specifications, Component Removal & Installation Instrumentation And Controls: Detailed information on dashboard instruments, warning lights, and control switches. Cooling And Heating: Detailed information on radiator, water pump, thermostat, heater core, and climate control system diagnosis and repair. Fuel And Emissions: Covers fuel pump, injectors, evaporative emissions control (EVAP), EGR system, and catalytic converter testing and repair. Wheel And Tire: Information on wheel specifications, tire pressure recommendations, and alignment procedures. Procedures Included Procedures: Routine Maintenance, Scheduled Service, Troubleshooting Guides, Diagnostic Flowcharts, Component Removal and Installation, Repair Procedures, Reassembly Instructions, Specifications and Tolerances, Wiring Harness Repair, Component Testing, Fluid Changes, Filter Replacements, Brake Pad/Shoe Replacement, Suspension Component Replacement, Engine Tune-up, Clutch Service, Differential Service Troubleshooting Charts: Comprehensive troubleshooting charts and flow diagrams for diagnosing common and complex issues. Technical Depth Depth: Comprehensive: From basic maintenance to in-depth diagnostics and complete rebuild procedures for all major systems. Specifications And Tolerances: Provides precise torque specifications, measurement tolerances, and clearances for engine components, suspension, and more. Diagnostic Tools OBD Ii Support: Covers OBD-II diagnostic codes, procedures, and component testing for engines and emissions systems. Body And Chassis Body Repair: Includes procedures for body panel removal/installation, collision repair guidelines, and chassis alignment specifications. Electrical System Wiring Diagrams: Detailed electrical wiring diagrams for all systems, including component locations and connector pinouts. 📊 Manual Specifications File Format Digital Format: PDF (Searchable text and high-resolution images) Print Quality Printability: High-resolution, printable pages for easy on-the-job reference. Binding Type Binding Type: Digital - N/A (if printed, likely bound with spiral or comb binding for lay-flat usability) Paper Type Paper Type: Digital - N/A (if printed, typically heavy-duty, glossy or semi-gloss paper for durability) Searchability Text Search: Full text searchability allowing quick access to specific topics, procedures, and specifications. Organization Chapter Structure: Organized into logical chapters for easy navigation (e.g., Engine, Transmission, Brakes, Electrical, Body). ⚙️ Engine Specifications Primary Engine Engine Code: Z5-DE (1.5L), BP-Z3 (1.8L), FS-DE/FS-ZE (2.0L DOHC - optional/performance) Performance Horsepower Range: Approximately 90-130 HP depending on engine and market (e.g., 1.5L Z5-DE ~90 HP, 1.8L BP-Z3 ~120 HP, 2.0L FS-DE ~130 HP) Torque Range: Approximately 90-130 lb-ft depending on engine Fuel System Injection Type: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) Engine Layout Layout: Inline 4-cylinder, Front-engine, Front-wheel drive (FWD) or All-wheel drive (AWD) for certain models/markets Engine Type Aspiration: Naturally Aspirated (some markets may have had turbocharged variants like the MSP - Mazdaspeed Protege) Maintenance Points Engine Tune Up: Includes detailed procedures for ignition timing, idle speed adjustment, and emissions control system checks. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Clutch Type: Single Dry Plate, Diaphragm Spring Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (or equivalent as specified in the manual) Automatic Transmission Fluid: Mazda ATF-MV (or equivalent Mercon V compatible) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback (MP3, Mazdaspeed Protege variants often hatchbacks) Wheelbase: Approx. 102.7 inches (2609 mm) Length: Approx. 171.7 inches (4361 mm) for sedan, 169.3 inches (4300 mm) for hatchback Width: Approx. 67.1 inches (1704 mm) Height: Approx. 55.1 inches (1400 mm) for sedan, 55.5 inches (1410 mm) for hatchback Weights Curb Weight: Approx. 2500-2800 lbs (1134-1270 kg) depending on configuration Gross Vehicle Weight Rating: Typically around 3700-3900 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4-star (based on typical performance for the era) NHTSA Front Impact Passenger: Likely 4-star (based on typical performance for the era) Active Features ABS: Available on higher trims and optional Passive Features Airbags: Driver and Passenger front airbags standard on most models Seatbelts: Three-point seatbelts with pretensioners for front occupants Structural Features Body Structure: Reinforced chassis and crumple zones for energy absorption 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player...