Mercedes Benz 280SE W116 1977-1980 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 280SE Chassis Code: W116 Model Years Covered: 1977-1980 👋 Introduction Market Position Target Audience: Mercedes-Benz owners, DIY enthusiasts, professional mechanics, and restoration specialists. Competitive Analysis Comparative Value: Provides factory-level information at a fraction of the cost of official Mercedes-Benz workshop manuals. Key Features Key Selling Point: Instant download, lifetime access, comprehensive coverage, and professional-level detail. 📋 Manual Details Coverage Areas Manual Title: Mercedes Benz 280SE W116 1977-1980 Full Service & Repair Manual Download PDF Manual Type: Factory Service Repair Workshop Manual Downloadable Format: PDF Page Count Page Count Estimate: Hundreds of pages (specific count not provided but indicated as comprehensive) Manual Type Content Type: Full Service, Repair, and Troubleshooting Procedures Language Language: English (Implied by product description) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete diagnostic, maintenance, and repair procedures for the 2.8L inline-six engine. Fuel System: Detailed coverage of fuel injection (Bosch K-Jetronic), fuel pump, lines, and filters. Ignition System: Ignition timing, spark plugs, distributor, coil, and associated electronics. Cooling System: Radiator, water pump, thermostat, hoses, and fan operation. Lubrication System: Oil pump, oil filter, oil pressure, and lubrication points. Exhaust System: Exhaust manifolds, pipes, catalytic converter (if applicable for late models), and mufflers. Transmission Manual: Service and repair for the manual gearbox (if applicable for the 280SE variant). Transmission Automatic: Detailed coverage of the automatic transmission (e.g., 4-speed automatic), including fluid changes, adjustments, and overhaul. Drivetrain: Driveshaft, universal joints, rear axle, differential, and half-shafts. Suspension Front: MacPherson struts, control arms, ball joints, bushings, and steering linkage. Suspension Rear: Semi-trailing arms, shock absorbers, springs, and bushings. Brakes Front: Disc brake system, calipers, pads, rotors, and hydraulic lines. Brakes Rear: Disc brake system, calipers, pads, rotors, and hydraulic lines. Parking Brake: Mechanism, cables, and adjustments. Steering System: Power steering pump, steering box, tie rods, and adjustments. Electrical System Overview: 12-volt electrical system, battery, alternator, starter motor, and wiring diagrams. Lighting System: Headlights, taillights, interior lights, and associated switches. Instrumentation: Dashboard gauges, warning lights, and sensor troubleshooting. Climate Control: Heater core, blower motor, air conditioning system (if equipped), and controls. Body Panels: Front fenders, hood, doors, trunk lid, bumpers, and trim. Glass And Seals: Windshield, side glass, rear glass, and weatherstripping replacement. Interior Trim: Seats, door panels, headliner, and dashboard components. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication, and tune-ups. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Engine Repair: Valve adjustments, gasket replacement, piston ring installation, cylinder head removal/installation. Transmission Overhaul: Complete rebuild procedures for automatic transmissions. Brake System Repair: Brake pad/rotor replacement, caliper service, brake line bleeding, and master cylinder replacement. Suspension Component Replacement: Ball joint, tie rod, shock absorber, and bushing replacement. Electrical Component Diagnosis: Testing and replacement of starter, alternator, ignition components, and switches. Bodywork Repair: Panel alignment, dent repair, and rust prevention guidance. Wiring Diagram Interpretation: Detailed schematics for troubleshooting electrical issues. Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to complete component overhauls. Visual Aids: Hundreds of detailed photos and exploded diagrams for clarity. Diagnostic Capability: Enables professional-level troubleshooting and fault diagnosis. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single page or entire manual). Binding Type Binding: Not Applicable (Downloadable PDF). Paper Type Paper Quality: Not Applicable (Downloadable PDF). Compatibility Operating Systems: Fully compatible with Windows and MAC computers. Usage Rights License: Full Manual, No Expiry Dates, Usable on Unlimited Computers. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, SOHC Engine Code: M110 (likely variant for 280SE) Displacement: 2.8 Liters (2778 cc) Performance Horsepower Approx: 180-185 hp (depending on specific market and emission controls) Torque Approx: 230-235 Nm (170-173 lb-ft) at approx 4000 rpm Fuel System Fuel Delivery: Bosch K-Jetronic Continuous Injection System (CIS) Fuel Type Fuel Requirement: Premium Unleaded Gasoline (91 octane or higher) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (often standard on 280SE, manual available on some variants). Optional Transmission Options: 4-speed Manual (less common on 280SE, but potentially available). Features Automatic Features: Torque converter, hydraulic control. 📐 Dimensions Exterior Wheelbase: 2850 mm (112.2 in) Length: 4960 mm (195.3 in) Width: 1800 mm (70.9 in) Height: 1420 mm (55.9 in) Weights Curb Weight Approx: 1650 kg (3638 lbs) Gross Vehicle Weight Rating Approx: 2150 kg (4740 lbs) 🛡️ Safety Features Ratings Crash Test Data: No formal crash test data comparable to modern standards exists for this era; however, W116 was engineered with significant safety considerations for its time. Passive Features Body Construction: Reinforced passenger cell, crumple zones. Steering Column: Collapsible steering column. 💡 Technology Features Infotainment Infotainment System: Basic for its era: AM/FM radio, cassette player (optional), analog gauges. Driver Assistance Driver Assistance Features: Power steering, power brakes, cruise control (optional). Connectivity Connectivity Features: None by modern standards. 🔧 Maintenance Service Intervals Oil Change Interval: Typically...
Mercedes-Benz owners, DIY enthusiasts, professional mechanics, and restoration specialists.
Competitive Analysis
Comparative Value:
Provides factory-level information at a fraction of the cost of official Mercedes-Benz workshop manuals.
Key Features
Key Selling Point:
Instant download, lifetime access, comprehensive coverage, and professional-level detail.
📋 Manual Details
Coverage Areas
Manual Title:
Mercedes Benz 280SE W116 1977-1980 Full Service & Repair Manual Download PDF
Manual Type:
Factory Service Repair Workshop Manual
Downloadable Format:
PDF
Page Count
Page Count Estimate:
Hundreds of pages (specific count not provided but indicated as comprehensive)
Manual Type
Content Type:
Full Service, Repair, and Troubleshooting Procedures
Language
Language:
English (Implied by product description)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Complete diagnostic, maintenance, and repair procedures for the 2.8L inline-six engine.
Fuel System:
Detailed coverage of fuel injection (Bosch K-Jetronic), fuel pump, lines, and filters.
Ignition System:
Ignition timing, spark plugs, distributor, coil, and associated electronics.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan operation.
Lubrication System:
Oil pump, oil filter, oil pressure, and lubrication points.
Exhaust System:
Exhaust manifolds, pipes, catalytic converter (if applicable for late models), and mufflers.
Transmission Manual:
Service and repair for the manual gearbox (if applicable for the 280SE variant).
Transmission Automatic:
Detailed coverage of the automatic transmission (e.g., 4-speed automatic), including fluid changes, adjustments, and overhaul.
Drivetrain:
Driveshaft, universal joints, rear axle, differential, and half-shafts.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, and steering linkage.
Suspension Rear:
Semi-trailing arms, shock absorbers, springs, and bushings.
Brakes Front:
Disc brake system, calipers, pads, rotors, and hydraulic lines.
Brakes Rear:
Disc brake system, calipers, pads, rotors, and hydraulic lines.
Parking Brake:
Mechanism, cables, and adjustments.
Steering System:
Power steering pump, steering box, tie rods, and adjustments.
Electrical System Overview:
12-volt electrical system, battery, alternator, starter motor, and wiring diagrams.
Lighting System:
Headlights, taillights, interior lights, and associated switches.
Instrumentation:
Dashboard gauges, warning lights, and sensor troubleshooting.
Climate Control:
Heater core, blower motor, air conditioning system (if equipped), and controls.
Body Panels:
Front fenders, hood, doors, trunk lid, bumpers, and trim.
Glass And Seals:
Windshield, side glass, rear glass, and weatherstripping replacement.
Interior Trim:
Seats, door panels, headliner, and dashboard components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, lubrication, and tune-ups.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Engine Repair:
Valve adjustments, gasket replacement, piston ring installation, cylinder head removal/installation.
Transmission Overhaul:
Complete rebuild procedures for automatic transmissions.
Brake System Repair:
Brake pad/rotor replacement, caliper service, brake line bleeding, and master cylinder replacement.
Suspension Component Replacement:
Ball joint, tie rod, shock absorber, and bushing replacement.
Electrical Component Diagnosis:
Testing and replacement of starter, alternator, ignition components, and switches.
Bodywork Repair:
Panel alignment, dent repair, and rust prevention guidance.
Wiring Diagram Interpretation:
Detailed schematics for troubleshooting electrical issues.
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from basic maintenance to complete component overhauls.
Visual Aids:
Hundreds of detailed photos and exploded diagrams for clarity.
Diagnostic Capability:
Enables professional-level troubleshooting and fault diagnosis.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (single page or entire manual).
Binding Type
Binding:
Not Applicable (Downloadable PDF).
Paper Type
Paper Quality:
Not Applicable (Downloadable PDF).
Compatibility
Operating Systems:
Fully compatible with Windows and MAC computers.
Usage Rights
License:
Full Manual, No Expiry Dates, Usable on Unlimited Computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC
Engine Code:
M110 (likely variant for 280SE)
Displacement:
2.8 Liters (2778 cc)
Performance
Horsepower Approx:
180-185 hp (depending on specific market and emission controls)
Torque Approx:
230-235 Nm (170-173 lb-ft) at approx 4000 rpm
Fuel System
Fuel Delivery:
Bosch K-Jetronic Continuous Injection System (CIS)
Fuel Type
Fuel Requirement:
Premium Unleaded Gasoline (91 octane or higher)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (often standard on 280SE, manual available on some variants).
Optional
Transmission Options:
4-speed Manual (less common on 280SE, but potentially available).
Features
Automatic Features:
Torque converter, hydraulic control.
📐 Dimensions
Exterior
Wheelbase:
2850 mm (112.2 in)
Length:
4960 mm (195.3 in)
Width:
1800 mm (70.9 in)
Height:
1420 mm (55.9 in)
Weights
Curb Weight Approx:
1650 kg (3638 lbs)
Gross Vehicle Weight Rating Approx:
2150 kg (4740 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test data comparable to modern standards exists for this era; however, W116 was engineered with significant safety considerations for its time.
Passive Features
Body Construction:
Reinforced passenger cell, crumple zones.
Steering Column:
Collapsible steering column.
💡 Technology Features
Infotainment
Infotainment System:
Basic for its era: AM/FM radio, cassette player (optional), analog gauges.
Driver Assistance
Driver Assistance Features:
Power steering, power brakes, cruise control (optional).
Connectivity
Connectivity Features:
None by modern standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, whichever comes first (consult specific manual recommendations).
Transmission Fluid Change:
Every 30,000-50,000 miles for automatic transmissions (check for sealed units and service recommendations).
Coolant Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Specification:
API SF/SG or equivalent, SAE 10W-40 or 20W-50 depending on climate (refer to manual for exact spec).
Transmission Fluid Type:
MB 236.1 or Dexron II (for automatic transmission, consult manual for exact spec).
Coolant Type:
Ethylene glycol based, Mercedes-Benz Specification 325.0 or 325.5.
Known Issues
Engine Common Problems:
Timing chain stretch (M110), oil leaks from valve cover and oil pan gaskets, potential head gasket issues if overheated.
Fuel System Common Problems:
Aging fuel lines and seals leading to leaks, clogged injectors or fuel distributor in K-Jetronic system, failing warm-up regulator.
Suspension Common Problems:
Worn bushings (control arms, subframe), leaking front struts, worn ball joints and tie rod ends.
Electrical Common Problems:
Corroded connections, failing voltage regulator, brittle wiring insulation, intermittent issues with switches and relays.
Climate Control Common Problems:
Leaking heater core, failing blower motor resistor, AC system leaks and compressor issues.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mercedes-Benz, renowned for engineering excellence, luxury, and safety innovations since the early 20th century.
Model Evolution
W116 Introduction:
The W116 chassis was Mercedes-Benz's flagship luxury sedan, introduced in 1972 as the successor to the W108/W109 series.
W116 Positioning:
Represented a significant step forward in automotive engineering, comfort, and safety, setting new benchmarks for the luxury car segment.
Production
W116 Production Years:
1972-1980
280Se Variant Introduction:
The 280SE, powered by the M110 engine, was introduced early in the W116's lifecycle and remained a core model throughout.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
The W116 chassis was widely praised upon release for its build quality, comfort, and engineering sophistication, often cited as setting the standard for luxury sedans of its time.
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