Mercedes Benz W116 450 SE SEL 1973-1980 Service Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W116 450 SE / SEL Model Codes: 450 SE, 450 SEL Generation Generation Designation: First Generation W116 👋 Introduction Market Position Luxury Segment: The W116 was Mercedes-Benz's flagship luxury sedan during its production run, competing with other high-end European manufacturers. Competitive Analysis Competitors: Primary competitors included models from BMW (e.g., 7 Series), Jaguar (e.g., XJ), and other premium European luxury marques. Key Features Design Philosophy: The W116 embodied Mercedes-Benz's commitment to engineering excellence, safety, comfort, and durability, featuring a sophisticated and understated design. Innovation: Introduced significant safety innovations for its time, including crumple zones and a robust passenger safety cell. 📋 Manual Details Coverage Areas Applicable Years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980 Page Count Estimated Page Count: > 10000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of the M117 V8 engine, including its M-Jet fuel injection system. Transmission: Detailed procedures for the automatic transmission (e.g., 3-speed automatic transmission). Drivetrain: Rear-wheel drive system, including driveshaft, differential, and axle components. Suspension: Front and rear suspension systems, including shock absorbers, springs, control arms, and bushings. Brakes: Hydraulic brake system, including disc brake systems (front and rear), master cylinder, brake lines, and calipers. Steering: Power steering system, including steering gear, pump, and steering linkage. Electrical: Comprehensive electrical system coverage, including battery, alternator, starter, ignition system, lighting, instrumentation, and wiring diagrams. Fuel: Fuel delivery system, including fuel pump, fuel lines, fuel filter, and fuel tank. Cooling: Engine cooling system, including radiator, water pump, thermostat, and coolant hoses. Exhaust: Exhaust system components, including manifold, catalytic converter (where applicable), mufflers, and pipes. Body And Chassis: Body panel removal and installation, structural components, doors, windows, and interior trim. Procedures Included Maintenance: Routine maintenance procedures such as oil changes, filter replacements, fluid checks, and tune-ups. Troubleshooting: Extensive troubleshooting guides for various systems, including diagnostic procedures and common fault diagnosis. Repair: Detailed step-by-step repair instructions for virtually all vehicle components and systems. Disassembly And Assembly: Comprehensive instructions for the removal, disassembly, cleaning, inspection, reassembly, and installation of components. Adjustments: Precise instructions for adjustments to engine timing, carburetor/fuel injection, brakes, clutch (if applicable), and other systems. Specifications: Inclusion of all critical service data, including torque specifications, fluid capacities, clearances, and wear limits. Technical Depth Depth: Factory-level technical detail, covering everything from basic adjustments to complete engine and transmission overhauls. Visual Aids Illustrations: Abundant pictorial diagrams, exploded views, drawings, and photographs to guide repair procedures. Special Tools Tool References: Identification and usage instructions for specialized service tools required for specific repair operations. 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Quality: N/A (Digital download) Software Requirement Reader: Adobe Reader or compatible PDF viewer required. Compatibility Operating Systems: Compatible with Windows, Mac, and Linux operating systems. Completeness Content Status: 100% complete and intact, with no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type: V8, SOHC Engine Code: M117 Displacement: 4520 cc (4.5 Liters) Bore X Stroke: 92.0 mm x 85.0 mm Performance Horsepower Approx: 220-230 hp (SAE Gross, depending on market and exact specification) Torque Approx: 370-380 Nm (SAE Gross, depending on market and exact specification) Fuel System Fuel Injection: Bosch M-Jet (Mechanical Fuel Injection) Fuel Type: Unleaded gasoline Cooling Cooling System Type: Water-cooled 🔧 Transmission Standard Transmission Type Standard: 3-speed Automatic Transmission Optional Transmission Type Optional: Rarely, a 4-speed manual transmission was available in some markets, though highly uncommon. Features Torque Converter: Equipped with a torque converter for smooth power delivery. 📐 Dimensions Exterior Wheelbase: 2935 mm (115.6 inches) for SE, 3075 mm (121.1 inches) for SEL Length: Approx. 5000-5140 mm (197-202 inches) depending on SE/SEL and specific bumper design. Width: Approx. 1800-1810 mm (70.9-71.3 inches) Height: Approx. 1450-1460 mm (57.1-57.5 inches) Weights Curb Weight Approx: Approx. 1700-1800 kg (3750-3970 lbs) depending on model and equipment. 🛡️ Safety Features Ratings Historical Safety Perception: Highly regarded for safety due to robust construction and engineering principles of the era. Active Features ABS: Anti-lock Braking System (ABS) became available as an option in later years of the W116 production, particularly from 1978 onwards. Passive Features Body Structure: Reinforced passenger compartment, energy-absorbing steering column, and impact-absorbing bumpers. Seat Belts: Three-point seatbelts for front occupants were standard, with rear belts often optional or standard depending on market. 💡 Technology Features Infotainment Radio System: Typically featured AM/FM radio and cassette player systems, often with optional power antenna. Driver Assistance Cruise Control: Optional cruise control system available on many models. Comfort Features Climate Control: Sophisticated (for the era) automatic climate control system with air conditioning was often a feature. 🔧 Maintenance Service Intervals...
The W116 was Mercedes-Benz's flagship luxury sedan during its production run, competing with other high-end European manufacturers.
Competitive Analysis
Competitors:
Primary competitors included models from BMW (e.g., 7 Series), Jaguar (e.g., XJ), and other premium European luxury marques.
Key Features
Design Philosophy:
The W116 embodied Mercedes-Benz's commitment to engineering excellence, safety, comfort, and durability, featuring a sophisticated and understated design.
Innovation:
Introduced significant safety innovations for its time, including crumple zones and a robust passenger safety cell.
📋 Manual Details
Coverage Areas
Applicable Years:
1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980
Page Count
Estimated Page Count:
> 10000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the M117 V8 engine, including its M-Jet fuel injection system.
Transmission:
Detailed procedures for the automatic transmission (e.g., 3-speed automatic transmission).
Drivetrain:
Rear-wheel drive system, including driveshaft, differential, and axle components.
Suspension:
Front and rear suspension systems, including shock absorbers, springs, control arms, and bushings.
Brakes:
Hydraulic brake system, including disc brake systems (front and rear), master cylinder, brake lines, and calipers.
Steering:
Power steering system, including steering gear, pump, and steering linkage.
Electrical:
Comprehensive electrical system coverage, including battery, alternator, starter, ignition system, lighting, instrumentation, and wiring diagrams.
Fuel:
Fuel delivery system, including fuel pump, fuel lines, fuel filter, and fuel tank.
Cooling:
Engine cooling system, including radiator, water pump, thermostat, and coolant hoses.
Exhaust:
Exhaust system components, including manifold, catalytic converter (where applicable), mufflers, and pipes.
Body And Chassis:
Body panel removal and installation, structural components, doors, windows, and interior trim.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, fluid checks, and tune-ups.
Troubleshooting:
Extensive troubleshooting guides for various systems, including diagnostic procedures and common fault diagnosis.
Repair:
Detailed step-by-step repair instructions for virtually all vehicle components and systems.
Disassembly And Assembly:
Comprehensive instructions for the removal, disassembly, cleaning, inspection, reassembly, and installation of components.
Adjustments:
Precise instructions for adjustments to engine timing, carburetor/fuel injection, brakes, clutch (if applicable), and other systems.
Specifications:
Inclusion of all critical service data, including torque specifications, fluid capacities, clearances, and wear limits.
Technical Depth
Depth:
Factory-level technical detail, covering everything from basic adjustments to complete engine and transmission overhauls.
Visual Aids
Illustrations:
Abundant pictorial diagrams, exploded views, drawings, and photographs to guide repair procedures.
Special Tools
Tool References:
Identification and usage instructions for specialized service tools required for specific repair operations.
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Quality:
N/A (Digital download)
Software Requirement
Reader:
Adobe Reader or compatible PDF viewer required.
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Completeness
Content Status:
100% complete and intact, with no missing or corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC
Engine Code:
M117
Displacement:
4520 cc (4.5 Liters)
Bore X Stroke:
92.0 mm x 85.0 mm
Performance
Horsepower Approx:
220-230 hp (SAE Gross, depending on market and exact specification)
Torque Approx:
370-380 Nm (SAE Gross, depending on market and exact specification)
Fuel System
Fuel Injection:
Bosch M-Jet (Mechanical Fuel Injection)
Fuel Type:
Unleaded gasoline
Cooling
Cooling System Type:
Water-cooled
🔧 Transmission
Standard
Transmission Type Standard:
3-speed Automatic Transmission
Optional
Transmission Type Optional:
Rarely, a 4-speed manual transmission was available in some markets, though highly uncommon.
Features
Torque Converter:
Equipped with a torque converter for smooth power delivery.
📐 Dimensions
Exterior
Wheelbase:
2935 mm (115.6 inches) for SE, 3075 mm (121.1 inches) for SEL
Length:
Approx. 5000-5140 mm (197-202 inches) depending on SE/SEL and specific bumper design.
Width:
Approx. 1800-1810 mm (70.9-71.3 inches)
Height:
Approx. 1450-1460 mm (57.1-57.5 inches)
Weights
Curb Weight Approx:
Approx. 1700-1800 kg (3750-3970 lbs) depending on model and equipment.
🛡️ Safety Features
Ratings
Historical Safety Perception:
Highly regarded for safety due to robust construction and engineering principles of the era.
Active Features
ABS:
Anti-lock Braking System (ABS) became available as an option in later years of the W116 production, particularly from 1978 onwards.
Passive Features
Body Structure:
Reinforced passenger compartment, energy-absorbing steering column, and impact-absorbing bumpers.
Seat Belts:
Three-point seatbelts for front occupants were standard, with rear belts often optional or standard depending on market.
💡 Technology Features
Infotainment
Radio System:
Typically featured AM/FM radio and cassette player systems, often with optional power antenna.
Driver Assistance
Cruise Control:
Optional cruise control system available on many models.
Comfort Features
Climate Control:
Sophisticated (for the era) automatic climate control system with air conditioning was often a feature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or annually, as per manual recommendations.
Major Service Interval:
Significant checks and component inspections recommended at intervals like 40,000-60,000 km (25,000-37,000 miles).
Fluid Specifications
Engine Oil Type:
API SG or SF classification, SAE 10W-40 or 15W-40 commonly recommended (check manual for specific climate/usage).
Engine Oil Capacity:
Approx. 8.0 liters (8.5 US quarts) with filter change.
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio recommended).
Transmission Fluid Type:
ATF (Automatic Transmission Fluid) - Type 'A' Suffix 'A' or Dexron II is often applicable, but consult manual for precise specification.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Fuel System Aging:
Degradation of rubber fuel lines and components in the M-Jet system can lead to leaks or performance issues.
Cooling System Aging:
Radiator corrosion, water pump seal leaks, and thermostat failures are common with age.
Suspension Wear:
Worn control arm bushings, ball joints, and shock absorbers can lead to poor handling and ride comfort.
Electrical Gremlins:
Age-related issues with wiring harnesses, connectors, and vacuum-actuated systems (e.g., central locking, climate control).
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Built upon Mercedes-Benz's long-standing reputation for engineering, quality, and luxury vehicle production.
Model Evolution
W116 Introduction:
The W116 platform succeeded the W108/W109 series and represented a significant step forward in luxury sedan design and technology for Mercedes-Benz.
W116 Successor:
Succeeded by the W126 S-Class, which further refined the luxury sedan formula.
Production
Production Years Global:
1972-1980
Manufacturing Locations:
Primary manufacturing in Germany (e.g., Sindelfingen plant).
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
The W116 was widely recognized for its build quality, driving dynamics, and contribution to automotive safety standards of its time.
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