2002 Mercedes-Benz CL55 AMG Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL55 AMG Year: 2002 Codes Chassis Code: C215 👋 Introduction Market Position Vehicle Class: Full-size Luxury Grand Tourer Coupe (GT Coupe) Competitive Analysis Competitors 2002: BMW 8 Series (prior generation), Aston Martin DB7, Bentley Continental GT (later). Key Features Performance Orientation: High-performance AMG variant focusing on powerful acceleration and refined luxury. Advanced Technology: Features cutting-edge Mercedes-Benz technology of the era, including Active Body Control (ABC). 📋 Manual Details Coverage Areas All Systems: Comprehensive coverage of all major vehicle systems. Page Count Estimated Pages: 1500+ Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (likely PDF or proprietary application) Searchability Text Search: Full text search functionality for quick information retrieval. Navigability Hyperlinks: Likely includes internal hyperlinks for seamless navigation between sections. 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, exhaust system. Chassis: Suspension (Active Body Control), steering, brakes (including ABC hydraulic system). Electrical: Body electronics, comfort systems, infotainment, engine control module (ECM), CAN bus communication. Body And Interior: Body panels, interior trim, climate control, seats, airbags. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug service. Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all systems. Repair: Step-by-step repair instructions for engine components, transmission overhaul, suspension repairs, brake system service, electrical component replacement. Special Procedures: Calibration procedures for sensors, Active Body Control (ABC) system bleeding and calibration, diagnostic tool usage. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including specialized systems like ABC. Troubleshooting Diagnostic Flowcharts: Detailed step-by-step diagnostic flowcharts for electrical and mechanical issues. Repair Instructions Torque Specifications: Precise torque values for all fasteners and critical components. Wiring Diagrams Electrical Schematics: Complete and detailed wiring diagrams for all vehicle circuits. 📊 Manual Specifications File Format File Type: Software application or high-resolution PDF Print Quality Printability: Designed for digital access, but likely printable for individual sections or full manual. Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) Content Accuracy Accuracy Source: Official Mercedes-Benz dealer service documentation. ⚙️ Engine Specifications Primary Engine Engine Code: M113 E55 ML Engine Type: 5.4L Supercharged V8 Performance Horsepower: 493 hp @ 6100 rpm Torque: 516 lb-ft @ 2600-4500 rpm Fuel System Induction: Intercooled Supercharger (IHI twin-screw) Fuel Delivery: Sequential Electronic Fuel Injection (SFI) Construction Block Material: Aluminum Head Material: Aluminum Engine Management ECM Type: Bosch Motronic MS 4.0 or similar Dimensions Bore X Stroke: 3.78 in x 3.58 in (96.0 mm x 92.0 mm) Compression Ratio Ratio: 8.5:1 🔧 Transmission Standard Type: 5-speed Automatic with TouchShift Features Driving Modes: Comfort and Sport modes Fluid Specifications Transmission Fluid Type: MB 236.10 (e.g., Mobil ATF 134, Pentosin ATF1) 📐 Dimensions Exterior Length: 197.3 inches Width: 73.1 inches Height: 54.0 inches Weights Curb Weight: 4,431 lbs Gross Vehicle Weight Rating: 5,512 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not rated specifically for this AMG variant, but based on C215 platform. Active Features Stability Control: Electronic Stability Program (ESP) Braking System: ABS, Electronic Brake Force Distribution (EBD), Brake Assist (BAS) Passive Features Airbags: Front airbags, side airbags, head airbags. Seatbelts: Pretensioners, force limiters. 💡 Technology Features Infotainment Head Unit: COMAND (Cockpit Management and Navigation) Navigation: Factory GPS navigation system Driver Assistance Cruise Control: DISTRONIC (optional adaptive cruise control) Parking Assistance: Front and rear parking sensors (PARKTRONIC). Connectivity Phone Integration: Integrated hands-free telephone system (may require specific cradle/module). Comfort Features Climate Control: THERMOTRONIC automatic climate control (multi-zone). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 1 year (whichever comes first), or based on 'Service A/B' indicators. Spark Plug Replacement: Typically every 60,000 to 100,000 miles (depending on plug type, iridium recommended). Fluid Specifications Engine Oil Type: Mobil 1 Synthetic 0W-40 (MB-Approval 229.5) Coolant Type: MB 325.0 (Glycol-based, blue color) Brake Fluid Type: DOT 4 Plus (MB 331.0) Known Issues Abc System Failures: Hydraulic leaks, pump failures, strut seal degradation, accumulator failures are common and require specialized diagnosis. Supercharger Coupler: Failure of the supercharger drive coupler can lead to loss of boost. Ignition Coils: Coil-on-plug ignition system can experience individual coil failures. Fluid Capacities Engine Oil Capacity: 8.5 liters (with filter) Coolant Capacity: 11.0 liters Part Numbers Oil Filter Part Number: A1131800009 (Example, always verify with VIN) Air Filter Part Number: A2710900101 (Example, always verify with VIN) 📚 Vehicle History Brand Heritage Mercedes Benz Legacy: Long history of producing luxury and performance vehicles since the late 19th century. Model Evolution C215 Generation: Second generation of the CL-Class coupe, succeeding the C140. Amg Integration: AMG became a subsidiary of Mercedes-Benz in 1999, leading to more integrated AMG models like the CL55. Production Production Years C215: 1999-2006 Model Updates Facelift Year: 2003 (for subsequent model years, 2002 is pre-facelift C215). 🏆 Awards & Recognition Recognitions Car And Driver Recognition: Not specifically awarded,...