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Mercedes Benz CLK Class C209 A209 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK Class Chassis Code Coupe: C209 Chassis Code Convertible: A209 Model Year: 2005 Codes Production Code: C209/A209 👋 Introduction Market Position Segment: Entry-level Luxury Coupe/Convertible Target Audience: Discerning individuals seeking a blend of performance, comfort, and style Competitive Analysis Key Competitors: BMW 3 Series Coupe/Convertible, Audi A4 Cabriolet, Lexus SC Series Key Features Design Philosophy: Elegant styling, comfortable touring, driver-focused cockpit Platform: Shared platform with the C-Class sedan (W203) 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Accessibility: Instant Download Licensing: No Expiry Dates 📖 Manual Coverage Systems Covered Engine: All Engine Variants for 2005 CLK Class (e.g., M271, M112, M272 depending on specific sub-model) Transmission: Automatic Transmission (e.g., 5G-TRONIC) Drivetrain: Rear-Wheel Drive (RWD) Brakes: Hydraulic Brake System, ABS, ESP Suspension: Front & Rear Suspension, Steering System Electrical: Complete Electrical System, Wiring Diagrams, ECUs, Sensors Body And Frame: Body Panels, Chassis, Doors, Windows, Convertible Top Mechanism (for A209) Climate Control: HVAC System, Air Conditioning Safety Systems: Airbags, Seatbelt Pretensioners, SRS System Comfort Systems: Power Seats, Power Windows, Central Locking Procedures Included Maintenance: Routine Maintenance, Service Schedules, Fluid Changes Diagnostics: Troubleshooting Guides, Fault Code Interpretation Repair: Component Removal, Installation, and Overhaul Procedures Engine Repair: Engine Assembly/Disassembly, Cylinder Head, Piston, Crankshaft, etc. Transmission Repair: Transmission Overhaul, Valve Body, Torque Converter Brake System Repair: Brake Pad/Rotor Replacement, Caliper Overhaul, Bleeding Procedures Suspension Steering Repair: Component Replacement (shocks, struts, ball joints), Alignment Procedures Electrical System Diagnostics: Wiring Harness Repair, Sensor Testing, ECU Diagnostics Body Repair: Panel Replacement, Dent Repair, Convertible Top System Servicing Ac System Service: Refrigerant Charging, Component Replacement Technical Depth Depth: Comprehensive Factory Level Detail Level: Step-by-step repair procedures with diagrams and torque specifications Diagnostic Tools: Information on required diagnostic tools and procedures (e.g., STAR diagnosis) Troubleshooting Charts: Extensive troubleshooting flowcharts for various systems Wiring Diagrams: Detailed electrical wiring schematics for all systems 📊 Manual Specifications File Format Format Type: PDF Searchable: Yes (Text-searchable) Printability: Printable Print Quality Image Resolution: High Resolution (suitable for screen viewing and printing) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Completeness Completeness: Complete Factory Service Manual ⚙️ Engine Specifications Primary Engine Engine Codes Common: M271 (1.8L Supercharged I4), M112 (3.2L V6), M272 (3.5L V6) Performance M271 Displacement M271: 1796 cc Horsepower M271: 163 hp @ 5500 rpm (CLK200 Kompressor) Torque M271: 240 Nm @ 3000-4000 rpm (CLK200 Kompressor) Performance M112 Displacement M112: 3199 cc Horsepower M112: 215 hp @ 5700 rpm (CLK320) Torque M112: 310 Nm @ 3000-4800 rpm (CLK320) Performance M272 Displacement M272: 3498 cc Horsepower M272: 272 hp @ 6000 rpm (CLK350) Torque M272: 350 Nm @ 2400-5000 rpm (CLK350) Fuel System Fuel Type: Premium Unleaded Gasoline (91+ Octane) Injection System: Multi-point Fuel Injection (MPI) / Direct Injection (later models/variants) Ignition: Electronic Ignition, Coil-on-Plug Cooling Cooling System: Pressurized Liquid Cooling System 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) with Touchshift Optional Optional Transmission: 7-Speed Automatic (7G-TRONIC) available on some variants Features Transmission Features: Manual shifting mode (Touchshift), Adaptive Transmission Control Fluid Specifications Transmission Fluid Type: MB 236.10 / MB 236.12 (Refer to manual for exact specification based on transmission) 📐 Dimensions Exterior Coupe Length Coupe: approx. 4662 mm (183.5 in) Width Coupe: approx. 1741 mm (68.5 in) Height Coupe: approx. 1391 mm (54.8 in) Exterior Convertible Length Convertible: approx. 4662 mm (183.5 in) Width Convertible: approx. 1741 mm (68.5 in) Height Convertible: approx. 1387 mm (54.6 in) Wheelbase Wheelbase: approx. 2715 mm (106.9 in) Cargo Trunk Volume Coupe: approx. 445 liters (15.7 cu ft) Trunk Volume Convertible: approx. 300-390 liters (10.6-13.8 cu ft) with top up/down Weights Curb Weight: Varies by model, approx. 1500-1650 kg (3300-3640 lbs) Wheels Tires Wheelbase: approx. 2715 mm (106.9 in) Wheel Bolt Pattern: 5x112 Tire Sizes: Commonly 205/55 R16, 225/45 R17, 225/40 R18 (Front), 245/40 R18 (Rear) depending on trim/options 🛡️ Safety Features Ratings NHTSA Rating: Generally performed well in crash tests, specific 2005 ratings may vary by test agency. IIHS Rating: Top Safety Pick or Good ratings in frontal and side impact tests for similar models of the era. Active Features Active Safety: ABS (Anti-lock Braking System), ESP (Electronic Stability Program), Traction Control Passive Features Passive Safety: Front Airbags, Side Airbags, Window Airbags, Seatbelt Pretensioners, Roll Bars (for convertible) Convertible Safety: Pop-up Roll Bars behind headrests 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) System (optional), Radio/CD Player Navigation: GPS Navigation (optional) Audio System: Bose premium sound system (optional) Driver Assistance Cruise Control: Standard Cruise Control, optional DISTRONIC (Adaptive Cruise Control) on some models. Parking Assist: PARKTRONIC parking sensors (optional) Connectivity Connectivity Features: Integrated Phone (optional), CD Changer (optional) 🔧 Maintenance Service Intervals Service A: Typically around 10,000-15,000 miles or 12 months (depending on driving conditions and model year specifics) Service B: Typically around...
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Mercedes Benz CLK Class C209 A209 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK Class
Chassis Code Coupe:
C209
Chassis Code Convertible:
A209
Model Year:
2005
Codes
Production Code:
C209/A209
👋 Introduction
Market Position
Segment:
Entry-level Luxury Coupe/Convertible
Target Audience:
Discerning individuals seeking a blend of performance, comfort, and style
Competitive Analysis
Key Competitors:
BMW 3 Series Coupe/Convertible, Audi A4 Cabriolet, Lexus SC Series
Key Features
Design Philosophy:
Elegant styling, comfortable touring, driver-focused cockpit
Platform:
Shared platform with the C-Class sedan (W203)
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Accessibility:
Instant Download
Licensing:
No Expiry Dates
📖 Manual Coverage
Systems Covered
Engine:
All Engine Variants for 2005 CLK Class (e.g., M271, M112, M272 depending on specific sub-model)
Transmission:
Automatic Transmission (e.g., 5G-TRONIC)
Drivetrain:
Rear-Wheel Drive (RWD)
Brakes:
Hydraulic Brake System, ABS, ESP
Suspension:
Front & Rear Suspension, Steering System
Electrical:
Complete Electrical System, Wiring Diagrams, ECUs, Sensors
Body And Frame:
Body Panels, Chassis, Doors, Windows, Convertible Top Mechanism (for A209)
Climate Control:
HVAC System, Air Conditioning
Safety Systems:
Airbags, Seatbelt Pretensioners, SRS System
Comfort Systems:
Power Seats, Power Windows, Central Locking
Procedures Included
Maintenance:
Routine Maintenance, Service Schedules, Fluid Changes
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation
Repair:
Component Removal, Installation, and Overhaul Procedures
Engine Repair:
Engine Assembly/Disassembly, Cylinder Head, Piston, Crankshaft, etc.
Transmission Repair:
Transmission Overhaul, Valve Body, Torque Converter
Brake System Repair:
Brake Pad/Rotor Replacement, Caliper Overhaul, Bleeding Procedures
Suspension Steering Repair:
Component Replacement (shocks, struts, ball joints), Alignment Procedures
Electrical System Diagnostics:
Wiring Harness Repair, Sensor Testing, ECU Diagnostics
Body Repair:
Panel Replacement, Dent Repair, Convertible Top System Servicing
Ac System Service:
Refrigerant Charging, Component Replacement
Technical Depth
Depth:
Comprehensive Factory Level
Detail Level:
Step-by-step repair procedures with diagrams and torque specifications
Diagnostic Tools:
Information on required diagnostic tools and procedures (e.g., STAR diagnosis)
Troubleshooting Charts:
Extensive troubleshooting flowcharts for various systems
Wiring Diagrams:
Detailed electrical wiring schematics for all systems
📊 Manual Specifications
File Format
Format Type:
PDF
Searchable:
Yes (Text-searchable)
Printability:
Printable
Print Quality
Image Resolution:
High Resolution (suitable for screen viewing and printing)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Completeness
Completeness:
Complete Factory Service Manual
⚙️ Engine Specifications
Primary Engine
Engine Codes Common:
M271 (1.8L Supercharged I4), M112 (3.2L V6), M272 (3.5L V6)
Performance M271
Displacement M271:
1796 cc
Horsepower M271:
163 hp @ 5500 rpm (CLK200 Kompressor)
Torque M271:
240 Nm @ 3000-4000 rpm (CLK200 Kompressor)
Performance M112
Displacement M112:
3199 cc
Horsepower M112:
215 hp @ 5700 rpm (CLK320)
Torque M112:
310 Nm @ 3000-4800 rpm (CLK320)
Performance M272
Displacement M272:
3498 cc
Horsepower M272:
272 hp @ 6000 rpm (CLK350)
Torque M272:
350 Nm @ 2400-5000 rpm (CLK350)
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Injection System:
Multi-point Fuel Injection (MPI) / Direct Injection (later models/variants)
Ignition:
Electronic Ignition, Coil-on-Plug
Cooling
Cooling System:
Pressurized Liquid Cooling System
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (5G-TRONIC) with Touchshift
Optional
Optional Transmission:
7-Speed Automatic (7G-TRONIC) available on some variants
Features
Transmission Features:
Manual shifting mode (Touchshift), Adaptive Transmission Control
Fluid Specifications
Transmission Fluid Type:
MB 236.10 / MB 236.12 (Refer to manual for exact specification based on transmission)
📐 Dimensions
Exterior Coupe
Length Coupe:
approx. 4662 mm (183.5 in)
Width Coupe:
approx. 1741 mm (68.5 in)
Height Coupe:
approx. 1391 mm (54.8 in)
Exterior Convertible
Length Convertible:
approx. 4662 mm (183.5 in)
Width Convertible:
approx. 1741 mm (68.5 in)
Height Convertible:
approx. 1387 mm (54.6 in)
Wheelbase
Wheelbase:
approx. 2715 mm (106.9 in)
Cargo
Trunk Volume Coupe:
approx. 445 liters (15.7 cu ft)
Trunk Volume Convertible:
approx. 300-390 liters (10.6-13.8 cu ft) with top up/down
Weights
Curb Weight:
Varies by model, approx. 1500-1650 kg (3300-3640 lbs)
Wheels Tires
Wheelbase:
approx. 2715 mm (106.9 in)
Wheel Bolt Pattern:
5x112
Tire Sizes:
Commonly 205/55 R16, 225/45 R17, 225/40 R18 (Front), 245/40 R18 (Rear) depending on trim/options
🛡️ Safety Features
Ratings
NHTSA Rating:
Generally performed well in crash tests, specific 2005 ratings may vary by test agency.
IIHS Rating:
Top Safety Pick or Good ratings in frontal and side impact tests for similar models of the era.
Active Features
Active Safety:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program), Traction Control
Passive Features
Passive Safety:
Front Airbags, Side Airbags, Window Airbags, Seatbelt Pretensioners, Roll Bars (for convertible)
Convertible Safety:
Pop-up Roll Bars behind headrests
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) System (optional), Radio/CD Player
Navigation:
GPS Navigation (optional)
Audio System:
Bose premium sound system (optional)
Driver Assistance
Cruise Control:
Standard Cruise Control, optional DISTRONIC (Adaptive Cruise Control) on some models.
Parking Assist:
PARKTRONIC parking sensors (optional)
Connectivity
Connectivity Features:
Integrated Phone (optional), CD Changer (optional)
🔧 Maintenance
Service Intervals
Service A:
Typically around 10,000-15,000 miles or 12 months (depending on driving conditions and model year specifics)
Service B:
Typically around 20,000-30,000 miles or 24 months (following Service A, with more comprehensive checks)
Major Service Items:
Spark plug replacement (typically every 60,000-100,000 miles), transmission fluid change, coolant flush, brake fluid change.
Fluid Specifications
Engine Oil Type:
MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-30/5W-30 - consult manual for exact spec)
Engine Oil Capacity:
Varies by engine, typically 6.5-8.0 liters (6.9-8.5 US quarts)
Coolant Type:
MB 325.0 / MB 326.0 (Ethylene Glycol based, typically blue or green)
Brake Fluid Type:
DOT 4
Known Issues
Common Issues M271:
Timing chain stretching/tensioner wear, oil leaks from valve cover gasket, potential supercharger belt issues.
Common Issues M112 M272:
Balance shaft wear in M272 (less common on 2005 M272 but possible), vacuum leaks, intake manifold issues, rear main seal leaks.
Common Issues Transmission:
Leaking transmission cooler lines, potential valve body issues requiring rebuild.
Common Issues Electrical:
Window regulator failures, HVAC blower motor resistor failure, ABS/ESP sensor issues.
Common Issues Convertible:
Hydraulic leaks in the convertible top mechanism, seal degradation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz (Germany)
Reputation:
Known for engineering excellence, luxury, safety, and durability.
Model Evolution
Generation:
Second Generation CLK Class (C209/A209)
Introduction Year:
2002 (for C209), 2003 (for A209)
Facelift Year:
2005 (model year update)
Production
Production Years:
2002-2009
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Award Type:
Vehicle Design, Luxury, Safety
Award Examples:
Often praised by automotive publications for its styling, comfort, and engineering. Specific annual awards may be difficult to pinpoint but generally held a strong reputation in its class.
Ratings
Reliability Ratings:
Variable depending on specific model year and engine; generally considered well-built but requires diligent maintenance to mitigate potential issues. (Refer to consumer reports or owner surveys for specific data.)
Certifications
Certification:
Compliant with all relevant European and North American safety and emissions standards for the model year.
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