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2009-2016 Mercedes E-Class (W212) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Chassis Code: W212 Model Years Covered: 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016 Codes Product Code: 2009-2016-Mercedes-E-Class-W212-Service-Repair-Manual 👋 Introduction Market Position Class: Executive Sedan/Wagon Brand Perception: Luxury, comfort, performance, advanced technology. Competitive Analysis Competitors: BMW 5 Series, Audi A6, Lexus GS, Jaguar XF, Volvo S80/V70. Key Features Design: Elegant and modern styling, distinct 'four-eye' headlights (early models), sophisticated interior. Technology: Advanced driver assistance systems (ADAS), premium infotainment, efficient engine options. Safety: High safety ratings, comprehensive airbag systems, innovative safety features. 📋 Manual Details Coverage Areas Primary Coverage: All Models & All Repairs A-Z Information Type: Vehicle Specific Page Count Estimated Page Count: 3000+ Manual Type Type: Service and Repair Manual Intended User: Dealership Technicians Language Language: English Format Format: Digital (e.g., PDF) 📖 Manual Coverage Systems Covered Engine: Internal combustion engines (e.g., M272, M273, M276, M156, OM651, OM642) - diagnostics, repair, overhaul, timing, cooling, lubrication, fuel injection, emissions control. Transmission: Automatic transmissions (e.g., 7G-TRONIC PLUS, 9G-TRONIC) - diagnostics, repair, fluid service, mechatronics unit, torque converter. Drivetrain: All-wheel drive (4MATIC), rear-wheel drive, differentials, drive shafts, axles, CV joints. Brakes: Hydraulic systems, ABS, ESP, SBC (if applicable to early models), brake pads, rotors, calipers, parking brake, brake fluid specifications. Suspension Steering: Front and rear suspension components (struts, shocks, control arms, springs), power steering system, steering rack, alignment specifications. Electrical Electronics: Body control modules (BCM), engine control modules (ECM), transmission control modules (TCM), CAN bus communication, wiring diagrams, lighting systems, power windows, seats, mirrors, sensors, actuators, fuse/relay locations. Body Chassis: Body panel repair, structural integrity, doors, hood, trunk, bumpers, glass replacement, interior trim, corrosion protection. HVAC: Air conditioning system, heater core, climate control unit, refrigerant R134a/R1234yf, blower motor, evaporator, condenser. Infotainment Navigation: COMAND system, audio components, navigation unit, Bluetooth connectivity, media interfaces (e.g., AUX, USB). Safety Restraints: Airbag systems, seat belt pretensioners, occupant classification systems. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, differential fluid service. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), interpretation of sensor data, use of Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis/XENTRY). Repair: Step-by-step repair procedures for all major components, including engine rebuilds, transmission overhauls, brake system repairs, suspension replacement, electrical system diagnosis and repair, bodywork. Installation Replacement: Installation and replacement of parts such as alternators, starters, fuel pumps, water pumps, radiators, exhaust systems, catalytic converters, turbochargers (if applicable). Calibration Programming: Calibration of sensors (e.g., steering angle sensor, ride height sensors), programming of control modules. Technical Depth Depth: Comprehensive, from basic maintenance tasks to complete engine and transmission overhauls, detailed electrical troubleshooting, and body repair procedures. Detail Level: Extremely detailed, with explicit torque specifications, component removal and installation sequences, special tool requirements, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick access to information. Print Quality Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Gasoline Engines: 2.5L V6 (M272.920), 3.5L V6 (M272.964, M276.950, M276.951), 5.5L V8 (M273.924), 6.2L V8 AMG (M156.985). Common Diesel Engines: 2.1L Inline-4 Turbo Diesel (OM651.924, OM651.925), 3.0L V6 Turbo Diesel (OM642.870, OM642.874). Performance Horsepower Range: 168 hp (OM651) to 518 hp (E63 AMG S) Torque Range: 236 lb-ft (OM651) to 590 lb-ft (E63 AMG S) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) / Direct Injection (DI) depending on engine variant. Fuel Type: Premium Unleaded Gasoline (91+ octane) for gasoline engines, Diesel Fuel for diesel engines. 🔧 Transmission Standard Standard Transmission: 7-speed automatic (7G-TRONIC PLUS) for most models. Optional Optional Transmission: 9-speed automatic (9G-TRONIC) introduced in later models; 6-speed manual (less common in North America). Features Transmission Features: Direct Select shifter, Sport and Economy modes, Paddle shifters (optional). 📐 Dimensions Exterior Wheelbase Sedan: Approximately 115.7 inches (2939 mm) Length Sedan: Approximately 193.8 inches (4923 mm) Width Sedan: Approximately 73.0 inches (1854 mm) Height Sedan: Approximately 57.1 inches (1450 mm) Cargo Trunk Capacity Sedan: Approximately 15.9 cubic feet (450 liters) Weights Curb Weight Range: Approximately 3,600 - 4,200 lbs (1630 - 1905 kg) 🛡️ Safety Features Ratings NHTSA Rating Sedan: Generally received 5-star overall safety ratings. IIHS Rating Sedan: Often awarded Top Safety Pick. Active Features Active Safety Features: ABS, ESP (Electronic Stability Program), Traction Control, Brake Assist, Lane Keeping Assist, Blind Spot Monitoring, Adaptive Cruise Control (DISTRONIC PLUS), Pre-Safe system. Passive Features Passive Safety Features: Multiple airbags (front, side, curtain, knee), crumple zones, reinforced passenger cell. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation system) with 7-inch or optional larger display, Bluetooth, USB/AUX inputs, optional Harman Kardon audio. Driver Assistance Adas Features: Adaptive Cruise Control (DISTRONIC PLUS), Active Blind Spot Assist, Active Lane Keeping Assist, Parking Assist (PARKTRONIC), Attention Assist,...
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2009-2016 Mercedes E-Class (W212) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class
Chassis Code:
W212
Model Years Covered:
2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016
Codes
Product Code:
2009-2016-Mercedes-E-Class-W212-Service-Repair-Manual
👋 Introduction
Market Position
Class:
Executive Sedan/Wagon
Brand Perception:
Luxury, comfort, performance, advanced technology.
Competitive Analysis
Competitors:
BMW 5 Series, Audi A6, Lexus GS, Jaguar XF, Volvo S80/V70.
Key Features
Design:
Elegant and modern styling, distinct 'four-eye' headlights (early models), sophisticated interior.
Technology:
Advanced driver assistance systems (ADAS), premium infotainment, efficient engine options.
Safety:
High safety ratings, comprehensive airbag systems, innovative safety features.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models & All Repairs A-Z
Information Type:
Vehicle Specific
Page Count
Estimated Page Count:
3000+
Manual Type
Type:
Service and Repair Manual
Intended User:
Dealership Technicians
Language
Language:
English
Format
Format:
Digital (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engines (e.g., M272, M273, M276, M156, OM651, OM642) - diagnostics, repair, overhaul, timing, cooling, lubrication, fuel injection, emissions control.
Transmission:
Automatic transmissions (e.g., 7G-TRONIC PLUS, 9G-TRONIC) - diagnostics, repair, fluid service, mechatronics unit, torque converter.
Drivetrain:
All-wheel drive (4MATIC), rear-wheel drive, differentials, drive shafts, axles, CV joints.
Brakes:
Hydraulic systems, ABS, ESP, SBC (if applicable to early models), brake pads, rotors, calipers, parking brake, brake fluid specifications.
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, springs), power steering system, steering rack, alignment specifications.
Electrical Electronics:
Body control modules (BCM), engine control modules (ECM), transmission control modules (TCM), CAN bus communication, wiring diagrams, lighting systems, power windows, seats, mirrors, sensors, actuators, fuse/relay locations.
Body Chassis:
Body panel repair, structural integrity, doors, hood, trunk, bumpers, glass replacement, interior trim, corrosion protection.
HVAC:
Air conditioning system, heater core, climate control unit, refrigerant R134a/R1234yf, blower motor, evaporator, condenser.
Infotainment Navigation:
COMAND system, audio components, navigation unit, Bluetooth connectivity, media interfaces (e.g., AUX, USB).
Safety Restraints:
Airbag systems, seat belt pretensioners, occupant classification systems.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, differential fluid service.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), interpretation of sensor data, use of Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis/XENTRY).
Repair:
Step-by-step repair procedures for all major components, including engine rebuilds, transmission overhauls, brake system repairs, suspension replacement, electrical system diagnosis and repair, bodywork.
Installation Replacement:
Installation and replacement of parts such as alternators, starters, fuel pumps, water pumps, radiators, exhaust systems, catalytic converters, turbochargers (if applicable).
Calibration Programming:
Calibration of sensors (e.g., steering angle sensor, ride height sensors), programming of control modules.
Technical Depth
Depth:
Comprehensive, from basic maintenance tasks to complete engine and transmission overhauls, detailed electrical troubleshooting, and body repair procedures.
Detail Level:
Extremely detailed, with explicit torque specifications, component removal and installation sequences, special tool requirements, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick access to information.
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Common Gasoline Engines:
2.5L V6 (M272.920), 3.5L V6 (M272.964, M276.950, M276.951), 5.5L V8 (M273.924), 6.2L V8 AMG (M156.985).
Common Diesel Engines:
2.1L Inline-4 Turbo Diesel (OM651.924, OM651.925), 3.0L V6 Turbo Diesel (OM642.870, OM642.874).
Performance
Horsepower Range:
168 hp (OM651) to 518 hp (E63 AMG S)
Torque Range:
236 lb-ft (OM651) to 590 lb-ft (E63 AMG S)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI) / Direct Injection (DI) depending on engine variant.
Fuel Type:
Premium Unleaded Gasoline (91+ octane) for gasoline engines, Diesel Fuel for diesel engines.
🔧 Transmission
Standard
Standard Transmission:
7-speed automatic (7G-TRONIC PLUS) for most models.
Optional
Optional Transmission:
9-speed automatic (9G-TRONIC) introduced in later models; 6-speed manual (less common in North America).
Features
Transmission Features:
Direct Select shifter, Sport and Economy modes, Paddle shifters (optional).
📐 Dimensions
Exterior
Wheelbase Sedan:
Approximately 115.7 inches (2939 mm)
Length Sedan:
Approximately 193.8 inches (4923 mm)
Width Sedan:
Approximately 73.0 inches (1854 mm)
Height Sedan:
Approximately 57.1 inches (1450 mm)
Cargo
Trunk Capacity Sedan:
Approximately 15.9 cubic feet (450 liters)
Weights
Curb Weight Range:
Approximately 3,600 - 4,200 lbs (1630 - 1905 kg)
🛡️ Safety Features
Ratings
NHTSA Rating Sedan:
Generally received 5-star overall safety ratings.
IIHS Rating Sedan:
Often awarded Top Safety Pick.
Active Features
Active Safety Features:
ABS, ESP (Electronic Stability Program), Traction Control, Brake Assist, Lane Keeping Assist, Blind Spot Monitoring, Adaptive Cruise Control (DISTRONIC PLUS), Pre-Safe system.
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain, knee), crumple zones, reinforced passenger cell.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation system) with 7-inch or optional larger display, Bluetooth, USB/AUX inputs, optional Harman Kardon audio.
Driver Assistance
Adas Features:
Adaptive Cruise Control (DISTRONIC PLUS), Active Blind Spot Assist, Active Lane Keeping Assist, Parking Assist (PARKTRONIC), Attention Assist, Pre-Safe systems.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, optional Mercedes-Benz apps, Live Traffic Information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 miles or 1 year, depending on driving conditions and model year (refer to manual for specific recommendations).
Major Service Intervals:
Major services (e.g., spark plugs, transmission fluid) typically recommended at 40,000 - 60,000 mile intervals.
Fluid Specifications
Engine Oil Spec:
MB 229.5 or MB 229.51 approved synthetic oil (e.g., 0W-40, 5W-40, 5W-30 depending on engine and climate).
Transmission Fluid Spec:
MB 236.14 for 7G-TRONIC PLUS, MB 236.15 for 9G-TRONIC.
Coolant Spec:
MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green color).
Brake Fluid Spec:
DOT 4 Plus (MB 331.0).
Known Issues
Common Problems Early W212:
M272/M273 engine balance shaft spline wear, oil cooler leaks, timing chain guides (on some variants), early transmission control unit issues.
Common Problems Later W212:
OM651 diesel engine injector sealing issues, AdBlue system faults (if equipped), electronic parking brake faults, sensor failures.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Pioneering automotive brand with a long history of luxury, engineering, and safety innovations.
Model Evolution
E Class Lineage:
The E-Class nameplate was introduced in 1993, succeeding the 'E-segment' models like the W124. The W212 represents the fourth generation of the E-Class sedan/wagon.
W212 Facelift:
The W212 received a significant facelift for the 2014 model year, introducing updated styling (including integration of headlights into the front fascia), revised powertrains, and new technology features.
Production
Production Locations:
Primarily manufactured in Germany (Sindelfingen), with some production in other global facilities.
🏆 Awards & Recognition
Recognitions
Common Awards:
Frequently recognized for safety, luxury, and comfort by automotive publications. Many models achieved 'Top Safety Pick' from IIHS.
Ratings
Consumer Reports Ratings:
Varied consumer satisfaction ratings depending on model year and specific powertrain, with some years excelling in predicted reliability and others showing average or below-average reliability for certain components.
Certifications
Engineering Standards:
Adheres to Mercedes-Benz internal engineering and quality standards, exceeding many industry benchmarks.
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