Mercedes ML 280 2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML 280 Year: 2005 Platform: W164 Codes Chassis Code: W164 👋 Introduction Market Position Vehicle Segment: Luxury Mid-size SUV Target Audience: Premium SUV buyers seeking comfort, capability, and brand prestige. Competitive Analysis Key Competitors 2005: BMW X5, Lexus RX, Audi Q7 (introduced shortly after), Volvo XC90. Key Features Offering: Combines Mercedes-Benz luxury, robust engineering, and SUV versatility. Manual Benefit: Enables owners and technicians to perform high-quality maintenance and repairs, saving costs and ensuring longevity. 📋 Manual Details Coverage Areas Regions Covered: Global (content based on manufacturer specifications) Page Count Estimated Page Count: Likely extensive, typical workshop manuals for this era range from 1000+ pages. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, tuning, diagnostics. Engine Management: Fuel system, ignition system, emission control systems, sensors, actuators. Transmission: Transmission assembly, disassembly, overhaul, diagnostics, torque converter, shift controls. Drivetrain: Driveshafts, differentials, axles, transfer case (if applicable). Suspension: Front and rear suspension components, springs, shock absorbers, control arms, bushings. Steering: Steering column, power steering system, steering gear, tie rods. Brakes: Brake system components, hydraulic system, ABS, ESP, brake pads, rotors, calipers, lines. Electrical System: Wiring diagrams, fuses, relays, battery, charging system, starter motor. Lighting: Headlights, taillights, interior lighting, auxiliary lighting. HVAC: Heating, ventilation, and air conditioning system components, refrigerant, controls. Body And Interior: Body panels, doors, windows, seats, trim, interior components. Chassis And Frame: Frame structure, subframes, mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, inspections. Diagnostics: Troubleshooting guides, symptom analysis, fault code interpretation. Repair And Overhaul: Detailed step-by-step instructions for component repair and replacement. Tune Ups: Engine tuning procedures for optimal performance and efficiency. Removal And Installation: Instructions for removing and installing major assemblies and components. Assembly And Disassembly: Detailed procedures for taking apart and reassembling components. Technical Depth Depth: Comprehensive, covering routine maintenance to full engine and transmission rebuilds. Expertise Level: Aimed at professional automotive technicians but accessible to advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Ml280: OM642 (Likely, though ML280 designation can be complex for this generation, often referring to a diesel, but the product description implies a general workshop manual. For specificity, assuming a V6 diesel is common for ML280 in many markets.) Engine Type: V6 Turbo Diesel Displacement: 2.8 L (Approx. 2768 cc for OM642, though ML280 might be a specific market variant or power tune). Performance Horsepower Approx: 190-224 hp (Depending on specific OM642 variant and market tuning) Torque Approx: 300-350 lb-ft (Depending on specific OM642 variant and market tuning) Fuel System Injection System: Common Rail Direct Injection (CRDI) Turbocharger: Variable Geometry Turbocharger (VGT) 🔧 Transmission Standard Type: 7-Speed Automatic (7G-TRONIC) Optional Type: N/A (7G-TRONIC was standard for many diesel variants) Features Drive Type: All-Wheel Drive (4MATIC) 📐 Dimensions Exterior Length Approx: 4788 mm (188.5 in) Width Approx: 1911 mm (75.2 in) Height Approx: 1796 mm (70.7 in) Weights Curb Weight Approx: 2000-2150 kg (4409-4740 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Likely, for 2006 model year which is similar) NHTSA Side Impact: 5-Star (Likely, for 2006 model year which is similar) Active Features Electronic Stability Program: Standard (ESP) Antilock Braking System: Standard (ABS) Traction Control: Standard (ASR) Passive Features Airbags: Front, side, and window airbags. Seatbelts: Three-point seat belts with pretensioners and load limiters. 💡 Technology Features Infotainment Head Unit: COMMAND NTG 2.5 (typically) Features: Navigation, Radio, CD/DVD player, optional Bluetooth integration. Driver Assistance Parking Sensors: PARKTRONIC parking aid system (optional). Cruise Control: Standard cruise control, with DISTRONIC adaptive cruise control available on some models. Connectivity Bluetooth: Optional through factory integration or aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically 10,000-15,000 miles or 12-24 months (Refer to manual for specific guidance). Major Service Intervals: Includes checks of transmission fluid, coolant, brake fluid, filters at various mileages (e.g., 30k, 60k, 100k). Fluid Specifications Engine Oil Type: MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines) Transmission Fluid Type: MB 236.14 (or equivalent specification for 7G-TRONIC) Coolant Type: MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green) Known Issues Diesel Particulate Filter: Potential for clogging if not driven regularly or maintained properly. Om642 Oil Cooler Leaks: Known for potential leaks from the oil cooler seals, which can cause coolant loss. Air Suspension Components: In models equipped with Airmatic, compressor, air springs, or lines can fail over time. Egr Valve Issues: EGR valve can become clogged with carbon buildup. 📚 Vehicle History Brand Heritage Mercedes Benz Legacy: Long-standing reputation for luxury, engineering, and durability. Model Evolution Ml Class History: The W164 is the second generation...
Detailed step-by-step instructions for component repair and replacement.
Tune Ups:
Engine tuning procedures for optimal performance and efficiency.
Removal And Installation:
Instructions for removing and installing major assemblies and components.
Assembly And Disassembly:
Detailed procedures for taking apart and reassembling components.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds.
Expertise Level:
Aimed at professional automotive technicians but accessible to advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Ml280:
OM642 (Likely, though ML280 designation can be complex for this generation, often referring to a diesel, but the product description implies a general workshop manual. For specificity, assuming a V6 diesel is common for ML280 in many markets.)
Engine Type:
V6 Turbo Diesel
Displacement:
2.8 L (Approx. 2768 cc for OM642, though ML280 might be a specific market variant or power tune).
Performance
Horsepower Approx:
190-224 hp (Depending on specific OM642 variant and market tuning)
Torque Approx:
300-350 lb-ft (Depending on specific OM642 variant and market tuning)
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Turbocharger:
Variable Geometry Turbocharger (VGT)
🔧 Transmission
Standard
Type:
7-Speed Automatic (7G-TRONIC)
Optional
Type:
N/A (7G-TRONIC was standard for many diesel variants)
Features
Drive Type:
All-Wheel Drive (4MATIC)
📐 Dimensions
Exterior
Length Approx:
4788 mm (188.5 in)
Width Approx:
1911 mm (75.2 in)
Height Approx:
1796 mm (70.7 in)
Weights
Curb Weight Approx:
2000-2150 kg (4409-4740 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Likely, for 2006 model year which is similar)
NHTSA Side Impact:
5-Star (Likely, for 2006 model year which is similar)
Active Features
Electronic Stability Program:
Standard (ESP)
Antilock Braking System:
Standard (ABS)
Traction Control:
Standard (ASR)
Passive Features
Airbags:
Front, side, and window airbags.
Seatbelts:
Three-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Head Unit:
COMMAND NTG 2.5 (typically)
Features:
Navigation, Radio, CD/DVD player, optional Bluetooth integration.
Driver Assistance
Parking Sensors:
PARKTRONIC parking aid system (optional).
Cruise Control:
Standard cruise control, with DISTRONIC adaptive cruise control available on some models.
Connectivity
Bluetooth:
Optional through factory integration or aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 10,000-15,000 miles or 12-24 months (Refer to manual for specific guidance).
Major Service Intervals:
Includes checks of transmission fluid, coolant, brake fluid, filters at various mileages (e.g., 30k, 60k, 100k).
Fluid Specifications
Engine Oil Type:
MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines)
Transmission Fluid Type:
MB 236.14 (or equivalent specification for 7G-TRONIC)
Coolant Type:
MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green)
Known Issues
Diesel Particulate Filter:
Potential for clogging if not driven regularly or maintained properly.
Om642 Oil Cooler Leaks:
Known for potential leaks from the oil cooler seals, which can cause coolant loss.
Air Suspension Components:
In models equipped with Airmatic, compressor, air springs, or lines can fail over time.
Egr Valve Issues:
EGR valve can become clogged with carbon buildup.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long-standing reputation for luxury, engineering, and durability.
Model Evolution
Ml Class History:
The W164 is the second generation of the M-Class, launched in 2005, succeeding the W163. It introduced a more refined and upscale design, improved handling, and advanced technology.
Production
Manufacturing Locations:
Tuscaloosa, Alabama, USA; Rastatt, Germany.
🏆 Awards & Recognition
Recognitions
Initial Release Acclaim:
The W164 platform generally received positive reviews for its ride quality, interior refinement, and capability.
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