Mercedes Benz SL320 1997 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL320 Year: 1997 Codes Chassis Code: R129 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer Convertible Competitive Analysis Key Competitors 1997: BMW 8 Series Convertible, Jaguar XK8 Convertible, Porsche 911 Carrera Cabriolet (993 generation) Key Features Vehicle Highlights: Retractable Hardtop (optional on some earlier models, standard R129 evolution), powerful inline-six engine, refined ride, premium interior, advanced safety features for its era. Manual Value Proposition Target Audience: Mercedes-Benz SL320 (R129) owners, independent repair shops, automotive enthusiasts seeking in-depth knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Procedures Secondary Coverage: Troubleshooting and Diagnostics Page Count Estimated Pages: Hundreds (specific number not provided, but indicated as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by description context) Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (M104), Transmission (4-speed automatic) Chassis: Suspension, Steering, Brakes, Drivetrain Electrical: Engine Control Unit (ECU), Body Electronics, Lighting, Instrumentation, Power Accessories Body: Body and Trim, Convertible Top System, Exterior and Interior Components Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair: Component Removal, Installation, Reassembly, Overhaul Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation Diagnostics: Electrical System Diagnostics, Mechanical Component Diagnostics Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Fully compatible with Windows and MAC computers. Print Quality Printability: Printable: Allows printing of single pages or the entire manual. Binding Type Binding: Digital (PDF Download) Paper Type Paper Quality: N/A (Digital Format) Usage Rights Licensing: Lifetime Use: No expiry dates, no renewal fees, usable on multiple devices and computers. Content Quality Visuals: Hundreds of detailed photos and diagrams, including highly detailed exploded diagrams. ⚙️ Engine Specifications Primary Engine Engine Code: M104.992 Engine Type: 3.2L (3199 cc) Inline 6-Cylinder, DOHC, 24 Valves Performance Horsepower Est: 228 hp @ 5500 rpm Torque Est: 232 lb-ft @ 3750 rpm Fuel System Injection Type: Bosch Motronic M3.1 Fuel Injection Cooling System Coolant Type Spec: MB Specification 325.0 (Glysantin G48 or equivalent blue/green antifreeze) Engine Oil Oil Spec API: API SJ or higher Oil Viscosity: SAE 0W-30 or 5W-40 recommended for most climates Oil Capacity Qts: 7.4 quarts (7.0 liters) with filter 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Code: 722.6 (Introduced later in R129 production, check VIN for exact spec - earlier might have 4-speed 722.4 or 722.5 if SL500 was base) Features Shift Modes: Comfort (C) and Sport (S) modes Fluid Specifications Transmission Fluid Type: MB Specification 236.10 (ATF LT 71141 or equivalent) Fluid Capacity Transmission Fluid Capacity Lts: Approximately 8 liters (for complete fluid change, pan drop is less) 📐 Dimensions Exterior Length In: 187.8 inches (4770 mm) Width In: 70.5 inches (1790 mm) Height In: 51.2 inches (1300 mm) Weights Curb Weight Lbs Est: 3900 - 4100 lbs (1769 - 1860 kg) depending on options Wheels Tires Standard Wheel Size: 16-inch Alloy (e.g., 7.5J x 16 ET37) Standard Tire Size: 225/55 R16 Bolt Pattern: 5x112 🛡️ Safety Features Ratings NHTSA Rating Type: Not applicable for individual component ratings in this era; tested as a whole vehicle. Active Features ABS: Standard (Anti-lock Braking System) Traction Control: ASR (Acceleration Slip Regulation) - Standard Passive Features Airbags: Driver and Passenger Airbags Rollover Protection: Automatic Pop-up Roll Bar (integrated safety feature) 💡 Technology Features Infotainment Audio System: Bose Premium Sound System (optional) with AM/FM radio, cassette player. CD changer integration likely present. Climate Control: Automatic Climate Control (ACC) Driver Assistance Cruise Control: Standard electronically controlled cruise control. Convenience Convertible Top Operation: Electrically operated soft top with integrated hardtop for storage, powered by hydraulic system. Seats: Power adjustable front seats with memory function, heated seats (optional). 🔧 Maintenance Service Intervals Oil Change Interval Miles: Every 10,000 miles (16,000 km) or 1 year, whichever comes first (check manual for specific conditions). Major Service Interval Miles: Major service typically around 30,000 miles or annually, covering more comprehensive checks and component replacements. Fluid Specifications Brake Fluid Spec: DOT 4 (MB Specification 331.0) Power Steering Fluid Spec: MB Specification 236.3 (ATF Dexron II or equivalent) Coolant Capacity Lts: Approximately 10.5 liters Known Issues Common Problems Electrical: Wiring harness degradation (especially in engine bay), EIS (Electronic Ignition Switch) failures, SRS (Supplemental Restraint System) indicator lights. Common Problems Mechanical: Concealed soft-top hydraulic lines (leaks), distributor-less ignition system (later M104s), cooling system components (water pump, thermostat), mass airflow sensor (MAF). Common Problems Body: Convertible top mechanism (slow operation, hydraulic leaks), door seal degradation, rust (less common than older models but can occur). Filter Part Numbers Example Oil Filter Part Number: Mann-Filter W 102/23 or Mercedes-Benz A104 180 01 09 Air Filter Part Number: Mann-Filter C 26 132/1 or Mercedes-Benz A104 094 15 04 📚 Vehicle History Brand Heritage...
BMW 8 Series Convertible, Jaguar XK8 Convertible, Porsche 911 Carrera Cabriolet (993 generation)
Key Features
Vehicle Highlights:
Retractable Hardtop (optional on some earlier models, standard R129 evolution), powerful inline-six engine, refined ride, premium interior, advanced safety features for its era.
Electrical System Diagnostics, Mechanical Component Diagnostics
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Fully compatible with Windows and MAC computers.
Print Quality
Printability:
Printable: Allows printing of single pages or the entire manual.
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Quality:
N/A (Digital Format)
Usage Rights
Licensing:
Lifetime Use: No expiry dates, no renewal fees, usable on multiple devices and computers.
Content Quality
Visuals:
Hundreds of detailed photos and diagrams, including highly detailed exploded diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M104.992
Engine Type:
3.2L (3199 cc) Inline 6-Cylinder, DOHC, 24 Valves
Performance
Horsepower Est:
228 hp @ 5500 rpm
Torque Est:
232 lb-ft @ 3750 rpm
Fuel System
Injection Type:
Bosch Motronic M3.1 Fuel Injection
Cooling System
Coolant Type Spec:
MB Specification 325.0 (Glysantin G48 or equivalent blue/green antifreeze)
Engine Oil
Oil Spec API:
API SJ or higher
Oil Viscosity:
SAE 0W-30 or 5W-40 recommended for most climates
Oil Capacity Qts:
7.4 quarts (7.0 liters) with filter
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Code:
722.6 (Introduced later in R129 production, check VIN for exact spec - earlier might have 4-speed 722.4 or 722.5 if SL500 was base)
Features
Shift Modes:
Comfort (C) and Sport (S) modes
Fluid Specifications
Transmission Fluid Type:
MB Specification 236.10 (ATF LT 71141 or equivalent)
Fluid Capacity
Transmission Fluid Capacity Lts:
Approximately 8 liters (for complete fluid change, pan drop is less)
📐 Dimensions
Exterior
Length In:
187.8 inches (4770 mm)
Width In:
70.5 inches (1790 mm)
Height In:
51.2 inches (1300 mm)
Weights
Curb Weight Lbs Est:
3900 - 4100 lbs (1769 - 1860 kg) depending on options
Wheels Tires
Standard Wheel Size:
16-inch Alloy (e.g., 7.5J x 16 ET37)
Standard Tire Size:
225/55 R16
Bolt Pattern:
5x112
🛡️ Safety Features
Ratings
NHTSA Rating Type:
Not applicable for individual component ratings in this era; tested as a whole vehicle.
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
ASR (Acceleration Slip Regulation) - Standard
Passive Features
Airbags:
Driver and Passenger Airbags
Rollover Protection:
Automatic Pop-up Roll Bar (integrated safety feature)
💡 Technology Features
Infotainment
Audio System:
Bose Premium Sound System (optional) with AM/FM radio, cassette player. CD changer integration likely present.
Climate Control:
Automatic Climate Control (ACC)
Driver Assistance
Cruise Control:
Standard electronically controlled cruise control.
Convenience
Convertible Top Operation:
Electrically operated soft top with integrated hardtop for storage, powered by hydraulic system.
Seats:
Power adjustable front seats with memory function, heated seats (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Every 10,000 miles (16,000 km) or 1 year, whichever comes first (check manual for specific conditions).
Major Service Interval Miles:
Major service typically around 30,000 miles or annually, covering more comprehensive checks and component replacements.
Fluid Specifications
Brake Fluid Spec:
DOT 4 (MB Specification 331.0)
Power Steering Fluid Spec:
MB Specification 236.3 (ATF Dexron II or equivalent)
Coolant Capacity Lts:
Approximately 10.5 liters
Known Issues
Common Problems Electrical:
Wiring harness degradation (especially in engine bay), EIS (Electronic Ignition Switch) failures, SRS (Supplemental Restraint System) indicator lights.
Common Problems Mechanical:
Concealed soft-top hydraulic lines (leaks), distributor-less ignition system (later M104s), cooling system components (water pump, thermostat), mass airflow sensor (MAF).
Common Problems Body:
Convertible top mechanism (slow operation, hydraulic leaks), door seal degradation, rust (less common than older models but can occur).
Filter Part Numbers Example
Oil Filter Part Number:
Mann-Filter W 102/23 or Mercedes-Benz A104 180 01 09
Air Filter Part Number:
Mann-Filter C 26 132/1 or Mercedes-Benz A104 094 15 04
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long history of producing high-quality, luxurious, and technologically advanced vehicles, particularly in the roadster segment with models like the 300SL 'Gullwing'.
Model Evolution
R129 Generation:
Introduced in 1989 as a replacement for the R107 SL. The R129 was a significant departure, featuring more advanced aerodynamics, chassis technology, and safety features. The SL320 model was often powered by a newly developed inline-six engine replacing older V8 options in base SL models.
Production
R129 Production Years:
1989-2001
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
General Reputation:
The R129 chassis SL series is generally regarded as one of Mercedes-Benz's most robust and well-engineered roadsters, known for its build quality, comfort, and long-term durability when properly maintained.
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