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Mercedes Benz W116 450 SEL 1973-1980 Repair Service Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 450 SEL Chassis Code: W116 Production Years: 1973-1980 Generation Generation Code: First Generation W116 👋 Introduction Market Position Target Audience: Mercedes-Benz W116 450 SEL owners and independent repair shops seeking comprehensive technical information. Competitive Analysis Value Proposition: Provides factory-level repair data, enabling significant cost savings on maintenance and repairs compared to dealership services. Key Features Authenticity: Original Mercedes-Benz workshop manual used by local service/repair shops. Completeness: Complete and intact, with no missing or corrupt parts/pages. User Friendliness: Easy-to-follow directions, numbered instructions, and bold figure numbers for quick reference. Digital Advantage: Convenience of digital format for easy searching, printing specific sections, and staying clean. 📋 Manual Details Coverage Areas Covered Years: 1973, 1974, 1976, 1977, 1978, 1979, 1980 Covered Models: All W116 450 SEL models Covered Engines: All engine variants for the 450 SEL Covered Transmissions: All transmission types for the 450 SEL Covered Trims: All trim levels for the 450 SEL Page Count Estimated Page Count: Hundreds of pages (typical for a comprehensive workshop manual) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for engine overhaul, component replacement, tuning, and diagnostics. Transmission Service And Repair: Comprehensive coverage of automatic transmission removal, installation, repair, and adjustment. Brake System: Maintenance, repair, and diagnostics for hydraulic and pneumatic brake systems, including ABS if applicable to late models. Electrical System: Detailed diagnostics and repair procedures for all electrical components, including wiring diagrams. Suspension: Service and repair of front and rear suspension systems, including shock absorbers, springs, and control arms. Steering: Maintenance and repair of the power steering system, steering column, and steering linkages. Cooling System: Radiator, fan, water pump, and thermostat service, including flush and refill procedures. Fuel Injection Fuel System: Detailed information on the Bosch K-Jetronic fuel injection system, including fuel pump, injectors, and pressure regulators. Emission System: Information on emission control components and troubleshooting. Heater Air Conditioning: Service and repair of HVAC systems, including refrigerant handling and component replacement. Engine Control System: Diagnostics and repair of the engine management unit and associated sensors. Chassis Body: Body repair, panel replacement, and chassis maintenance. Restraint System: Information on seatbelts and associated components. Interior: Trim removal and installation, upholstery, and interior component service. Differential Drive Axle: Service and maintenance of the rear axle and differential. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and lubrication. Troubleshooting: Systematic diagnosis of common and uncommon problems with step-by-step guides. Periodic Lubrication: Detailed lubrication points and schedules. Disassembly Assembly: Step-by-step instructions for removing and reassembling vehicle components. Cleaning Reinstalling: Procedures for cleaning parts before reassembly and proper installation techniques. Technical Depth Depth Of Coverage: Complete professional-level repair and maintenance information, identical to factory service manuals. Diagnostic Capabilities: Advanced diagnostic procedures for all major vehicle systems. Illustrations Diagrams: Hundreds of detailed illustrations, drawings, photos, and wiring diagrams. 📊 Manual Specifications File Format Format: PDF Accessibility Features: Zoom IN/OUT functionality Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: V8 SOHC (M117) Displacement: 4.5 Liters (4520 cc) Performance Horsepower Approx: 230 hp @ 5000 rpm (varies by market and year) Torque Approx: 380 Nm (280 lb-ft) @ 3000 rpm (varies by market and year) Fuel System Fuel Delivery: Bosch K-Jetronic (CIS) Fuel Injection Recommended Fuel: Unleaded Gasoline (Octane rating varies by market, consult manual for specifics) Cooling System Coolant Capacity: Approximately 12.5 Liters (13.2 US Quarts) 🔧 Transmission Standard Type: 3-speed Automatic (3HP22) Optional Type: 4-speed Automatic (e.g., 4G-Tronic, introduced later in the W116 production run for some models) Features Fluid Type: Dexron-III (or equivalent ATF, consult manual for exact specification) 📐 Dimensions Exterior Length: Approx. 5085 mm (199.8 in) Width: Approx. 1830 mm (72.0 in) Height: Approx. 1430 mm (56.3 in) Weights Curb Weight Approx: Approx. 1800 kg (3968 lbs) 🛡️ Safety Features Ratings Safety Standards: Designed to meet 1970s automotive safety standards. Active Features Brakes: Four-wheel disc brakes (ventilated front) Passive Features Structure: Reinforced body structure, crumple zones. Restraints: Three-point seat belts (front and rear). 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player (or optional multi-speaker systems). Driver Assistance Cruise Control: Standard on many models. Climate Control: Automatic climate control system with vacuum-actuated actuators. Connectivity Connectivity Features: Limited to period-appropriate features; no modern digital connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, refer to specific manual for exact intervals. Transmission Fluid Change: Recommended at 40,000-80,000 km (25,000-50,000 miles), depending on driving conditions. Fluid Specifications Engine Oil Specification: Refer to manual for specific API service classification...
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Mercedes Benz W116 450 SEL 1973-1980 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
450 SEL
Chassis Code:
W116
Production Years:
1973-1980
Generation
Generation Code:
First Generation W116
👋 Introduction
Market Position
Target Audience:
Mercedes-Benz W116 450 SEL owners and independent repair shops seeking comprehensive technical information.
Competitive Analysis
Value Proposition:
Provides factory-level repair data, enabling significant cost savings on maintenance and repairs compared to dealership services.
Key Features
Authenticity:
Original Mercedes-Benz workshop manual used by local service/repair shops.
Completeness:
Complete and intact, with no missing or corrupt parts/pages.
User Friendliness:
Easy-to-follow directions, numbered instructions, and bold figure numbers for quick reference.
Digital Advantage:
Convenience of digital format for easy searching, printing specific sections, and staying clean.
📋 Manual Details
Coverage Areas
Covered Years:
1973, 1974, 1976, 1977, 1978, 1979, 1980
Covered Models:
All W116 450 SEL models
Covered Engines:
All engine variants for the 450 SEL
Covered Transmissions:
All transmission types for the 450 SEL
Covered Trims:
All trim levels for the 450 SEL
Page Count
Estimated Page Count:
Hundreds of pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Detailed procedures for engine overhaul, component replacement, tuning, and diagnostics.
Transmission Service And Repair:
Comprehensive coverage of automatic transmission removal, installation, repair, and adjustment.
Brake System:
Maintenance, repair, and diagnostics for hydraulic and pneumatic brake systems, including ABS if applicable to late models.
Electrical System:
Detailed diagnostics and repair procedures for all electrical components, including wiring diagrams.
Suspension:
Service and repair of front and rear suspension systems, including shock absorbers, springs, and control arms.
Steering:
Maintenance and repair of the power steering system, steering column, and steering linkages.
Cooling System:
Radiator, fan, water pump, and thermostat service, including flush and refill procedures.
Fuel Injection Fuel System:
Detailed information on the Bosch K-Jetronic fuel injection system, including fuel pump, injectors, and pressure regulators.
Emission System:
Information on emission control components and troubleshooting.
Heater Air Conditioning:
Service and repair of HVAC systems, including refrigerant handling and component replacement.
Engine Control System:
Diagnostics and repair of the engine management unit and associated sensors.
Chassis Body:
Body repair, panel replacement, and chassis maintenance.
Restraint System:
Information on seatbelts and associated components.
Interior:
Trim removal and installation, upholstery, and interior component service.
Differential Drive Axle:
Service and maintenance of the rear axle and differential.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and lubrication.
Troubleshooting:
Systematic diagnosis of common and uncommon problems with step-by-step guides.
Periodic Lubrication:
Detailed lubrication points and schedules.
Disassembly Assembly:
Step-by-step instructions for removing and reassembling vehicle components.
Cleaning Reinstalling:
Procedures for cleaning parts before reassembly and proper installation techniques.
Technical Depth
Depth Of Coverage:
Complete professional-level repair and maintenance information, identical to factory service manuals.
Diagnostic Capabilities:
Advanced diagnostic procedures for all major vehicle systems.
Illustrations Diagrams:
Hundreds of detailed illustrations, drawings, photos, and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Accessibility Features:
Zoom IN/OUT functionality
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8 SOHC (M117)
Displacement:
4.5 Liters (4520 cc)
Performance
Horsepower Approx:
230 hp @ 5000 rpm (varies by market and year)
Torque Approx:
380 Nm (280 lb-ft) @ 3000 rpm (varies by market and year)
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS) Fuel Injection
Recommended Fuel:
Unleaded Gasoline (Octane rating varies by market, consult manual for specifics)
Cooling System
Coolant Capacity:
Approximately 12.5 Liters (13.2 US Quarts)
🔧 Transmission
Standard
Type:
3-speed Automatic (3HP22)
Optional
Type:
4-speed Automatic (e.g., 4G-Tronic, introduced later in the W116 production run for some models)
Features
Fluid Type:
Dexron-III (or equivalent ATF, consult manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 5085 mm (199.8 in)
Width:
Approx. 1830 mm (72.0 in)
Height:
Approx. 1430 mm (56.3 in)
Weights
Curb Weight Approx:
Approx. 1800 kg (3968 lbs)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet 1970s automotive safety standards.
Active Features
Brakes:
Four-wheel disc brakes (ventilated front)
Passive Features
Structure:
Reinforced body structure, crumple zones.
Restraints:
Three-point seat belts (front and rear).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player (or optional multi-speaker systems).
Driver Assistance
Cruise Control:
Standard on many models.
Climate Control:
Automatic climate control system with vacuum-actuated actuators.
Connectivity
Connectivity Features:
Limited to period-appropriate features; no modern digital connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, refer to specific manual for exact intervals.
Transmission Fluid Change:
Recommended at 40,000-80,000 km (25,000-50,000 miles), depending on driving conditions.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API service classification and viscosity grade (e.g., 10W-40, 15W-40, or synthetic equivalents based on climate).
Coolant Specification:
Mercedes-Benz approved antifreeze/coolant concentrate (e.g., G05 or equivalent, mixed with distilled water).
Brake Fluid Specification:
DOT 4 Brake Fluid (typically).
Known Issues
Common Wear Items:
Rubber hoses and bushings prone to aging, vacuum lines for climate control, fuel distributor diaphragm, ignition components.
Potential Problems:
Fuel injection system adjustments, climate control system leaks, window regulator mechanisms, rust on body panels in certain climates.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz is renowned for its engineering excellence, luxury, and safety innovations since its inception.
Model Evolution
W116 Significance:
The W116 was the first Mercedes-Benz model to be officially designated an 'S-Class' (Sonderklasse - Special Class), setting a new standard for executive sedans.
450 Sel Positioning:
The 450 SEL was the long-wheelbase version, offering enhanced rear passenger space and luxury.
Production
Production Period:
1972-1980
Manufacturing Plant:
Various Mercedes-Benz plants (primarily Sindelfingen, Germany)
🏆 Awards & Recognition
Recognitions
General Reputation:
The W116 S-Class established Mercedes-Benz as a leader in automotive luxury, safety, and engineering during its era.
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