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2007 Mercedes M-Class (W164) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Generation Code: W164 Model Year: 2007 👋 Introduction Market Position Target Audience: Mercedes-Benz M-Class (W164) owners, independent repair shops, DIY enthusiasts Vehicle Segment: Luxury Mid-size SUV Competitive Analysis Value Proposition: Provides factory-level accuracy and completeness, mirroring dealership technician resources, offering significant cost savings over professional labor. Key Features Uniqueness: Vehicle-specific (not generic), includes wiring schematics, step-by-step illustrations, and comprehensive A-Z coverage. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Additional Coverage: Maintenance, Diagnostics, Troubleshooting, Component Replacement, Electrical Systems, Wiring Schematics Page Count Estimated Page Count: High (exact number not specified, but described as 'everything you will ever need') Manual Type Type: Factory-level Technical Service Manual (TSM) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all models), Fuel System, Emission Control, Intake, Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Transfer Case, Drive Shafts, Differentials, Axles Chassis: Suspension, Steering (Column and Power), Brakes (Control, Parking), Wheels, Tires Electrical And Body: Electrical System, Multiplex/CAN Communication, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper and Washer System, Door Locks, Meters, Audio/Visual Systems, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior and Interior Trim Powertrain Control: Engine Control Module (ECM) diagnosis, fuel pump control, ignition system management. Transmission Control: Mechatronic unit diagnostics, gear selector module, transmission fluid level and condition checks. Braking System: Hydraulic brake system, ABS/ESP components (modulator, sensors), brake pad and rotor replacement, brake fluid flush procedures. Suspension System: Front and rear suspension components (struts, shocks, control arms, bushings), air suspension system diagnosis and repair (if equipped). Steering System: Power steering pump, steering gear, steering column, alignment specifications. Climate Control: HVAC system components (compressor, condenser, evaporator, blower motor), refrigerant handling, diagnosis of cooling and heating issues. Safety Systems: Supplemental Restraint System (SRS) including airbag modules, seat belt pretensioners, crash sensors, and diagnostic procedures for fault codes. Body And Interior: Door lock mechanisms, power window regulators, seat adjustment motors, interior trim panel removal and installation, body panel alignment. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors, exhaust hangers. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator. Lighting System: Headlights, taillights, interior lighting, fog lights, bulb replacement procedures, wiring. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Repair And Overhaul: Complete step-by-step instructions for component diagnosis, repair, disassembly, assembly, and replacement Diagnostics: Troubleshooting guides, fault code diagnosis, symptom-based troubleshooting Electrical Diagnostics: Detailed wiring diagrams for all electrical circuits, component location charts, diagnostic trouble code (DTC) explanations and troubleshooting trees. Engine Repair: Cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing replacement, timing chain and belt replacement procedures. Emission Control Service: Catalytic converter testing and replacement, oxygen sensor diagnosis, EVAP system leak testing and repair. Wheel And Tire Service: Wheel bearing replacement, tire pressure monitoring system (TPMS) service, wheel alignment procedures and specifications. Component Replacement: Detailed instructions for replacing virtually any component on the vehicle, from simple bulbs to major engine or transmission assemblies. Technical Depth Depth: Factory-level, comprehensive, detailed, including wiring schematics and precise specifications Diagnostic Tools: Implies the use of factory-level diagnostic tools (e.g., STAR Diagnosis system) for fault code retrieval and module programming, though the manual itself provides the information. 📊 Manual Specifications File Format Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS Searchability: PDF format typically allows for text search, making it easier to find specific information quickly. Print Quality Printability: All pages printable, with option to enlarge images Binding Type Binding: Digital (PDF) Paper Type Digital Medium: PDF format, no physical paper ⚙️ Engine Specifications Primary Engine Options Engine Variants: Likely includes gasoline and diesel variants common to the W164 chassis, such as M272 (3.5L V6), M112 (3.7L V6 - early models), M273 (5.0L V8), M113 (5.5L V8 - early models), OM642 (3.0L V6 Diesel), OM629 (4.0L V8 Diesel). Performance Expectations Power Torque: Refer to specific engine variant within the manual for precise horsepower and torque figures, typical ranges for 2007 M-Class would be 228-268 hp for V6 gasoline, 302-382 hp for V8 gasoline, and 210-224 hp for V6 diesel. Fuel System Fuel Delivery: Details on multi-point fuel injection (MPI) or direct injection (DI) depending on engine, fuel pressure specifications, and fuel pump service procedures. Cooling System Coolant Capacity: Refer to manual, typically around 9-10 liters for most W164 models. 🔧 Transmission Standard Transmission Transmission Type: Likely 7G-TRONIC automatic transmission (722.9) as standard for most 2007 models. Optional Transmission Optional Transmission Type: While less common for 2007, earlier W164 models might have had a 5-speed automatic (722.6). The manual would detail both if applicable. Features Transmission Features: Covers electronic control modules, mechatronics, torque converter, gear selection, fluid specifications, and service procedures for the 7G-TRONIC. 📐 Dimensions Exterior Dimensions Wheelbase: Approximately 114.7 inches (2916...
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SKU: 459719
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2007 Mercedes M-Class (W164) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Generation Code:
W164
Model Year:
2007
👋 Introduction
Market Position
Target Audience:
Mercedes-Benz M-Class (W164) owners, independent repair shops, DIY enthusiasts
Vehicle Segment:
Luxury Mid-size SUV
Competitive Analysis
Value Proposition:
Provides factory-level accuracy and completeness, mirroring dealership technician resources, offering significant cost savings over professional labor.
Key Features
Uniqueness:
Vehicle-specific (not generic), includes wiring schematics, step-by-step illustrations, and comprehensive A-Z coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Additional Coverage:
Maintenance, Diagnostics, Troubleshooting, Component Replacement, Electrical Systems, Wiring Schematics
Page Count
Estimated Page Count:
High (exact number not specified, but described as 'everything you will ever need')
Manual Type
Type:
Factory-level Technical Service Manual (TSM)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all models), Fuel System, Emission Control, Intake, Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Transfer Case, Drive Shafts, Differentials, Axles
Chassis:
Suspension, Steering (Column and Power), Brakes (Control, Parking), Wheels, Tires
Electrical And Body:
Electrical System, Multiplex/CAN Communication, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper and Washer System, Door Locks, Meters, Audio/Visual Systems, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior and Interior Trim
Powertrain Control:
Engine Control Module (ECM) diagnosis, fuel pump control, ignition system management.
Transmission Control:
Mechatronic unit diagnostics, gear selector module, transmission fluid level and condition checks.
Braking System:
Hydraulic brake system, ABS/ESP components (modulator, sensors), brake pad and rotor replacement, brake fluid flush procedures.
Suspension System:
Front and rear suspension components (struts, shocks, control arms, bushings), air suspension system diagnosis and repair (if equipped).
Steering System:
Power steering pump, steering gear, steering column, alignment specifications.
Climate Control:
HVAC system components (compressor, condenser, evaporator, blower motor), refrigerant handling, diagnosis of cooling and heating issues.
Safety Systems:
Supplemental Restraint System (SRS) including airbag modules, seat belt pretensioners, crash sensors, and diagnostic procedures for fault codes.
Body And Interior:
Door lock mechanisms, power window regulators, seat adjustment motors, interior trim panel removal and installation, body panel alignment.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors, exhaust hangers.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator.
Lighting System:
Headlights, taillights, interior lighting, fog lights, bulb replacement procedures, wiring.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Repair And Overhaul:
Complete step-by-step instructions for component diagnosis, repair, disassembly, assembly, and replacement
Diagnostics:
Troubleshooting guides, fault code diagnosis, symptom-based troubleshooting
Electrical Diagnostics:
Detailed wiring diagrams for all electrical circuits, component location charts, diagnostic trouble code (DTC) explanations and troubleshooting trees.
Engine Repair:
Cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing replacement, timing chain and belt replacement procedures.
Emission Control Service:
Catalytic converter testing and replacement, oxygen sensor diagnosis, EVAP system leak testing and repair.
Wheel And Tire Service:
Wheel bearing replacement, tire pressure monitoring system (TPMS) service, wheel alignment procedures and specifications.
Component Replacement:
Detailed instructions for replacing virtually any component on the vehicle, from simple bulbs to major engine or transmission assemblies.
Technical Depth
Depth:
Factory-level, comprehensive, detailed, including wiring schematics and precise specifications
Diagnostic Tools:
Implies the use of factory-level diagnostic tools (e.g., STAR Diagnosis system) for fault code retrieval and module programming, though the manual itself provides the information.
📊 Manual Specifications
File Format
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS
Searchability:
PDF format typically allows for text search, making it easier to find specific information quickly.
Print Quality
Printability:
All pages printable, with option to enlarge images
Binding Type
Binding:
Digital (PDF)
Paper Type
Digital Medium:
PDF format, no physical paper
⚙️ Engine Specifications
Primary Engine Options
Engine Variants:
Likely includes gasoline and diesel variants common to the W164 chassis, such as M272 (3.5L V6), M112 (3.7L V6 - early models), M273 (5.0L V8), M113 (5.5L V8 - early models), OM642 (3.0L V6 Diesel), OM629 (4.0L V8 Diesel).
Performance Expectations
Power Torque:
Refer to specific engine variant within the manual for precise horsepower and torque figures, typical ranges for 2007 M-Class would be 228-268 hp for V6 gasoline, 302-382 hp for V8 gasoline, and 210-224 hp for V6 diesel.
Fuel System
Fuel Delivery:
Details on multi-point fuel injection (MPI) or direct injection (DI) depending on engine, fuel pressure specifications, and fuel pump service procedures.
Cooling System
Coolant Capacity:
Refer to manual, typically around 9-10 liters for most W164 models.
🔧 Transmission
Standard Transmission
Transmission Type:
Likely 7G-TRONIC automatic transmission (722.9) as standard for most 2007 models.
Optional Transmission
Optional Transmission Type:
While less common for 2007, earlier W164 models might have had a 5-speed automatic (722.6). The manual would detail both if applicable.
Features
Transmission Features:
Covers electronic control modules, mechatronics, torque converter, gear selection, fluid specifications, and service procedures for the 7G-TRONIC.
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approximately 114.7 inches (2916 mm)
Length:
Approximately 189.9 inches (4824 mm)
Width:
Approximately 72.4 inches (1839 mm)
Height:
Approximately 70.1 inches (1780 mm)
Weights
Curb Weight:
Varies significantly by engine and drivetrain, generally ranging from 4,500 to 5,000+ lbs.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely 5-star rating, as typical for Mercedes-Benz SUVs of this era.
IIHS Crash Test:
Likely 'Good' ratings in frontal and side impact tests.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS), optional Distronic cruise control.
Passive Features
Passive Safety:
Frontal airbags, side curtain airbags, front side airbags, seat belt pre-tensioners, active head restraints.
💡 Technology Features
Infotainment
Comand System:
Details on the COMAND (Cockpit Management and Navigation) system, including radio, CD changer, navigation, and optional Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Coverage of systems like optional Distronic (adaptive cruise control), PARKTRONIC parking assist, and rain-sensing wipers.
Connectivity
Connectivity Options:
Information on Bluetooth integration and telematics systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, subject to Mercedes-Benz 'Flexible Service System' (FSS) depending on driving conditions.
Major Service Interval:
Refer to the manual for specific service 'A' and 'B' intervals, which typically involve more extensive checks and replacements (e.g., brake fluid flush every 2 years, coolant flush every 5 years).
Fluid Specifications
Engine Oil:
Requires specific MB 229.5 or MB 229.51 approved synthetic engine oil (e.g., Mobil 1 0W-40 or 5W-40).
Transmission Fluid:
Requires specific MB 236.14 approved automatic transmission fluid (ATF) for the 7G-TRONIC.
Coolant:
Requires MB 325.0 or MB 326.0 approved coolant (typically a silicate-free, ethylene glycol-based coolant).
Brake Fluid:
DOT 4 Plus (MB 331.0) approved brake fluid.
Power Steering Fluid:
Hydraulic fluid based on Pentosin CHF 11S or equivalent, depending on specific system.
Known Issues
Common W164 Issues:
Potential issues can include: faulty ABS/ESP sensors, air suspension compressor failure (if equipped), heater core leaks, oil cooler leaks, transmission control module (TCM) issues, and potential ECU/CAN bus communication problems. The manual will detail diagnosis and repair for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, renowned for luxury, engineering, and safety since its inception.
Model Evolution
W164 Generation:
The W164, produced from 2005 to 2011, represented the second generation of the M-Class. It introduced significant improvements in styling, interior quality, and technology over its predecessor (W163).
Production
Manufacturing Location:
Primarily assembled at the Mercedes-Benz plant in Tuscaloosa, Alabama, USA.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 2007 model year are not explicitly listed in the product description, the W164 M-Class was generally well-received for its styling and luxury appointments, contributing to Mercedes-Benz's strong reputation.
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