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Mitsubishi 3000GT W5MG1 W6MG1 Manual Transmission 1991-1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Codename: GTO (in Japan) Generation: Z16A (First Generation) Codes Internal Code: W5MG1 / W6MG1 (Specific transmission codes) 👋 Introduction Market Position Market Position: The Mitsubishi 3000GT was a premium sports grand tourer, competing with established European and American performance cars of its era. Competitive Analysis Key Competitors: Toyota Supra, Nissan 300ZX (Z32), Mazda RX-7 (FD), Chevrolet Corvette, Porsche 968. Key Features Technological Advancements: Known for its advanced technologies such as Active Aerodynamics (retractable front air dam and rear wing), ECS (Electronic Controlled Suspension), AWS (All-Wheel Steering), and sophisticated AWD/ATTESA E-TS systems. Performance Focus: Emphasis on powerful twin-turbocharged V6 engines and robust manual transmissions for an engaging driving experience. Manual Value Proposition Manual Value Proposition: This manual is essential for owners and technicians seeking to maintain and repair the complex W5MG1 and W6MG1 manual transmissions, critical components of the 3000GT's performance. 📋 Manual Details Coverage Areas Coverage Years: 1991-1999 Specific Focus: W5MG1 and W6MG1 Manual Transmissions Page Count Estimated Page Count: 300-500 (Typical for comprehensive service manuals, exact number not provided) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Transmission Assembly: Complete disassembly, assembly, and inspection of the W5MG1 and W6MG1 manual transmissions. Clutch System: Inspection, adjustment, and replacement of clutch components (clutch disc, pressure plate, release bearing, slave cylinder). Drivetrain Components: Service and repair for driveshafts, CV joints, differential components, and transfer case (if applicable to specific AWD models). Gear Selection Mechanism: Troubleshooting and repair of shifter linkage, shift forks, and interlock mechanisms. Lubrication System: Manual transmission fluid type, capacity, and change intervals; troubleshooting leaks. Procedures Included Maintenance: Regular service, fluid checks, and lubrication recommendations specific to the manual transmission. Troubleshooting: Diagnostic charts for common transmission issues like grinding gears, slipping clutch, difficulty shifting, and noise. Repair: Detailed step-by-step repair instructions for all internal and external transmission components. Rebuilding: Comprehensive guide for complete transmission overhauls, including bearing replacement, seal replacement, and gear inspection. Component Replacement: Instructions for replacing specific parts like input shafts, output shafts, synchronizer rings, and shift hubs. Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid changes to full transmission rebuilds and advanced diagnostics. Diagnostic Procedures: Includes diagnostic flowcharts and troubleshooting guides for identifying the root cause of transmission and clutch system faults. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for easy navigation and information retrieval. Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital download, no physical binding) Paper Type Paper Type: N/A (Digital download, no physical paper) Licensing Licensing: No expiry dates, unlimited access upon purchase. File Quality File Quality: High-quality scans ensuring clear diagrams, text, and images for accurate reference. ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (Naturally Aspirated and Twin-Turbocharged) Configuration: 3.0L (183 cu in) SOHC/DOHC V6 Aspiration: Naturally Aspirated and Twin-Turbocharged Performance Horsepower Na: 222 hp @ 6000 rpm (approx.) Horsepower Tt: 300 hp @ 6000 rpm (approx.) Torque Na: 260 lb-ft @ 4500 rpm (approx.) Torque Tt: 307 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Premium Gasoline Engine Management Ignition System: Electronic Ignition System (EIS) / Distributorless Ignition System (DIS) on later models. 🔧 Transmission Standard Standard Transmission: W5MG1 (5-speed manual transmission) Optional Optional Transmission: W6MG1 (6-speed manual transmission) - available on Twin-Turbo models. Features All Wheel Drive: Both transmissions were typically paired with Mitsubishi's advanced All-Wheel Drive (AWD) system, often referred to as 'Sophisticated All-Wheel Drive' or 'ATTESA E-TS' (Electronically Torque Split). Transfer Case: Integrated into the AWD system, handling torque distribution. Gear Ratios Gear Ratios 5Speed: Specific ratios vary, but generally close-ratio for performance (e.g., 1st: 3.047, 2nd: 1.738, 3rd: 1.172, 4th: 0.918, 5th: 0.732, Final: 4.059). Gear Ratios 6Speed: More aggressive gearing for enhanced acceleration (e.g., 1st: 3.047, 2nd: 1.913, 3rd: 1.302, 4th: 1.024, 5th: 0.822, 6th: 0.694, Final: 4.059). Clutch Clutch Type: Hydraulically operated, multi-plate clutch system (often twin-plate clutch on Twin-Turbo models for increased torque capacity). Fluid Specifications Transmission Fluid Type: Typically API GL-4 or GL-5, SAE 75W-90 synthetic gear oil. Refer to manual for exact Mitsubishi specifications. Fluid Capacity Transmission Fluid Capacity: Approximately 2.4 liters (2.5 US quarts) for W5MG1/W6MG1. Verify with manual. 📐 Dimensions Exterior Length: 4,650 mm (183.1 in) Width: 1,840 mm (72.4 in) Height: 1,250 mm (49.2 in) Wheelbase: 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1,600-1,750 kg (3,527-3,858 lbs), depending on trim and equipment. Cargo Trunk Capacity: Limited, designed for grand touring rather than cargo hauling. Specific volume not widely published. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for this era are not consistently available in a comparable format. However, it was engineered as a high-performance GT with robust chassis and...
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Mitsubishi 3000GT W5MG1 W6MG1 Manual Transmission 1991-1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Codename:
GTO (in Japan)
Generation:
Z16A (First Generation)
Codes
Internal Code:
W5MG1 / W6MG1 (Specific transmission codes)
👋 Introduction
Market Position
Market Position:
The Mitsubishi 3000GT was a premium sports grand tourer, competing with established European and American performance cars of its era.
Competitive Analysis
Key Competitors:
Toyota Supra, Nissan 300ZX (Z32), Mazda RX-7 (FD), Chevrolet Corvette, Porsche 968.
Key Features
Technological Advancements:
Known for its advanced technologies such as Active Aerodynamics (retractable front air dam and rear wing), ECS (Electronic Controlled Suspension), AWS (All-Wheel Steering), and sophisticated AWD/ATTESA E-TS systems.
Performance Focus:
Emphasis on powerful twin-turbocharged V6 engines and robust manual transmissions for an engaging driving experience.
Manual Value Proposition
Manual Value Proposition:
This manual is essential for owners and technicians seeking to maintain and repair the complex W5MG1 and W6MG1 manual transmissions, critical components of the 3000GT's performance.
📋 Manual Details
Coverage Areas
Coverage Years:
1991-1999
Specific Focus:
W5MG1 and W6MG1 Manual Transmissions
Page Count
Estimated Page Count:
300-500 (Typical for comprehensive service manuals, exact number not provided)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Transmission Assembly:
Complete disassembly, assembly, and inspection of the W5MG1 and W6MG1 manual transmissions.
Clutch System:
Inspection, adjustment, and replacement of clutch components (clutch disc, pressure plate, release bearing, slave cylinder).
Drivetrain Components:
Service and repair for driveshafts, CV joints, differential components, and transfer case (if applicable to specific AWD models).
Gear Selection Mechanism:
Troubleshooting and repair of shifter linkage, shift forks, and interlock mechanisms.
Lubrication System:
Manual transmission fluid type, capacity, and change intervals; troubleshooting leaks.
Procedures Included
Maintenance:
Regular service, fluid checks, and lubrication recommendations specific to the manual transmission.
Troubleshooting:
Diagnostic charts for common transmission issues like grinding gears, slipping clutch, difficulty shifting, and noise.
Repair:
Detailed step-by-step repair instructions for all internal and external transmission components.
Rebuilding:
Comprehensive guide for complete transmission overhauls, including bearing replacement, seal replacement, and gear inspection.
Component Replacement:
Instructions for replacing specific parts like input shafts, output shafts, synchronizer rings, and shift hubs.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic fluid changes to full transmission rebuilds and advanced diagnostics.
Diagnostic Procedures:
Includes diagnostic flowcharts and troubleshooting guides for identifying the root cause of transmission and clutch system faults.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for easy navigation and information retrieval.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital download, no physical binding)
Paper Type
Paper Type:
N/A (Digital download, no physical paper)
Licensing
Licensing:
No expiry dates, unlimited access upon purchase.
File Quality
File Quality:
High-quality scans ensuring clear diagrams, text, and images for accurate reference.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (Naturally Aspirated and Twin-Turbocharged)
Configuration:
3.0L (183 cu in) SOHC/DOHC V6
Aspiration:
Naturally Aspirated and Twin-Turbocharged
Performance
Horsepower Na:
222 hp @ 6000 rpm (approx.)
Horsepower Tt:
300 hp @ 6000 rpm (approx.)
Torque Na:
260 lb-ft @ 4500 rpm (approx.)
Torque Tt:
307 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Premium Gasoline
Engine Management
Ignition System:
Electronic Ignition System (EIS) / Distributorless Ignition System (DIS) on later models.
🔧 Transmission
Standard
Standard Transmission:
W5MG1 (5-speed manual transmission)
Optional
Optional Transmission:
W6MG1 (6-speed manual transmission) - available on Twin-Turbo models.
Features
All Wheel Drive:
Both transmissions were typically paired with Mitsubishi's advanced All-Wheel Drive (AWD) system, often referred to as 'Sophisticated All-Wheel Drive' or 'ATTESA E-TS' (Electronically Torque Split).
Transfer Case:
Integrated into the AWD system, handling torque distribution.
Gear Ratios
Gear Ratios 5Speed:
Specific ratios vary, but generally close-ratio for performance (e.g., 1st: 3.047, 2nd: 1.738, 3rd: 1.172, 4th: 0.918, 5th: 0.732, Final: 4.059).
Gear Ratios 6Speed:
More aggressive gearing for enhanced acceleration (e.g., 1st: 3.047, 2nd: 1.913, 3rd: 1.302, 4th: 1.024, 5th: 0.822, 6th: 0.694, Final: 4.059).
Clutch
Clutch Type:
Hydraulically operated, multi-plate clutch system (often twin-plate clutch on Twin-Turbo models for increased torque capacity).
Fluid Specifications
Transmission Fluid Type:
Typically API GL-4 or GL-5, SAE 75W-90 synthetic gear oil. Refer to manual for exact Mitsubishi specifications.
Fluid Capacity
Transmission Fluid Capacity:
Approximately 2.4 liters (2.5 US quarts) for W5MG1/W6MG1. Verify with manual.
📐 Dimensions
Exterior
Length:
4,650 mm (183.1 in)
Width:
1,840 mm (72.4 in)
Height:
1,250 mm (49.2 in)
Wheelbase:
2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,600-1,750 kg (3,527-3,858 lbs), depending on trim and equipment.
Cargo
Trunk Capacity:
Limited, designed for grand touring rather than cargo hauling. Specific volume not widely published.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this era are not consistently available in a comparable format. However, it was engineered as a high-performance GT with robust chassis and safety systems for its time.
Active Features
Active Aerodynamics:
Electronically controlled retractable front air dam and rear wing to optimize drag and downforce at different speeds.
All Wheel Steering:
AWS system (on some models) improved handling and stability, particularly at lower speeds and during cornering.
Anti Lock Brakes:
Standard ABS (Anti-lock Braking System) on most models.
Passive Features
Airbags:
Driver and passenger airbags.
Seatbelts:
3-point inertia-reel seatbelts.
Chassis Construction:
Reinforced safety cell and crumple zones designed for occupant protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems common for the era, typically including an AM/FM stereo with cassette player, and later models optional CD players. Speaker systems were usually premium for the time.
Driver Assistance
Driver Assistance Features:
Key technological features included Active Aerodynamics, ECS (Electronic Controlled Suspension - optional), and AWS (Active Four-Wheel Steering - optional on some models). These systems significantly enhanced handling and performance.
Connectivity
Connectivity Options:
Limited to basic radio and speaker systems; no advanced Bluetooth or USB connectivity.
Powertrain Control
Powertrain Control Modules:
Sophisticated ECU managing engine, AWD, and ECS systems, requiring specialized diagnostic tools and knowledge for troubleshooting.
🔧 Maintenance
Service Intervals
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles (48,000 - 97,000 km) or 2-3 years, depending on driving conditions. Consult owner's manual or this service manual for precise intervals.
Clutch Inspection:
Inspect clutch pedal free play and engagement point periodically, typically at 15,000-mile service intervals. Clutch life varies greatly with driving style.
Fluid Specifications
Engine Oil Type:
5W-30 or 10W-30 synthetic blend or full synthetic, API certified. Consult manual for specific grades.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with phosphates and silicates.
Known Issues
Transmission Wear Items:
Synchronizer rings, clutch components, and input/output shaft bearings are common wear items, especially in high-mileage or aggressively driven vehicles.
Clutch Hydraulic System:
Leaking slave or master cylinders, and air in the hydraulic line can cause shifting problems.
Transfer Case And AWD System:
Leaks from the transfer case seals or differential seals can occur. The AWD system control modules can also be a source of issues if not maintained.
Maintenance Tips
Transmission Shifting Issues:
Difficulty shifting or grinding gears can often be traced to low fluid levels, worn synchronizers, or clutch engagement problems.
Preventative Maintenance:
Regularly check and change transmission fluid using the correct specifications. Inspect clutch operation and fluid levels for the hydraulic system.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in motorsports and performance vehicles, with the 3000GT building on the success of models like the Galant VR-4.
Model Evolution
Model Evolution:
Introduced in 1990 (for the 1991 model year) as the GTO in Japan and 3000GT elsewhere. Received significant updates in 1994 (for the 1994 model year, often called the 'Series 2' or 'Gen 2') with revised styling, a more powerful engine (up to 320 hp for the TT US spec), and improved aerodynamics. The manual transmission was a key offering throughout its production.
Production
Production Years:
1990-2001
Manufacturing Location:
Japan (Kuwana Plant, Mie Prefecture).
Sales Figures
Sales Figures:
Total production was around 80,000 units globally. Sales were strong initially but declined due to rising costs, market shifts towards SUVs, and the complexity of its advanced features.
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Frequently appeared on Car and Driver's Ten Best lists during the early 1990s, especially the Twin-Turbo models, for its performance and technology.
Automotive Journalism Reviews:
Praised by automotive journalists for its advanced technology, powerful engines, and GT capabilities, though sometimes criticized for its weight and complexity.
Certifications
Certifications:
No specific external certifications are commonly cited beyond roadworthiness and manufacturer quality standards.
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