🏷️ Basic Information Identification Make: Mitsubishi Model: FG10, FG15, FG18 Forklift Trucks Engine Model: 4G15 Engine Type: Gasoline Codes Product Name: Mitsubishi 4G15 Gasoline Engine FG10 FG15 FG18 Forklift Trucks Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Maintenance and repair professionals, forklift fleet managers, and owners of Mitsubishi FG series forklift trucks requiring detailed technical guidance. Competitive Analysis Value Proposition: Provides essential, manufacturer-level data for efficient troubleshooting, maintenance, and repair, aiming to reduce downtime and operational costs. Key Features Content Emphasis: Focuses heavily on the 4G15 gasoline engine and the specific mechanical and hydraulic systems of the FG10, FG15, and FG18 models. Diagrams And Illustrations: Includes detailed diagrams, schematics, and illustrations to aid in understanding complex procedures and component identification. 📋 Manual Details Coverage Areas Specific Models Covered: Mitsubishi FG10, FG15, FG18 Forklift Trucks equipped with the 4G15 gasoline engine. Page Count Estimated Page Count: Varies by specific publication, typically 300-600 pages for comprehensive workshop manuals. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (e.g., PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system (carburetor/injection, pumps, filters), ignition system, cooling system, lubrication system, exhaust system, emission control systems. Powertrain Systems: Transmission (manual/automatic, specific types used in FG series), drive axle, differential, drive shafts, and associated components. Chassis Systems: Braking system (hydraulic, parking brake), steering system (hydraulic power steering, linkage), suspension system (front and rear), hydraulic system (lift, tilt, steering actuation). Electrical Systems: Wiring diagrams, starter motor, alternator, battery, lighting system, instrumentation, control modules, sensors. Operator Interface: Operator controls, dashboard layout, seating adjustments, safety features. Procedures Included Maintenance: Routine maintenance schedules, fluid checks and changes, filter replacements, lubrication points, inspection procedures. Repair And Rebuild: Detailed disassembly, inspection, repair, and reassembly procedures for all major components and systems. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for identifying common and uncommon faults, including symptom-based troubleshooting guides. Component Replacement: Instructions for replacing specific parts such as gaskets, seals, bearings, hoses, belts, and more. Adjustments And Calibrations: Procedures for adjusting engine idle speed, brake systems, hydraulic pressures, and other critical settings. Technical Depth Depth: Comprehensive workshop level, suitable for professional technicians and experienced mechanics. Includes detailed specifications, torque values, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically includes searchable text for efficient information retrieval. Print Quality Image Resolution: High resolution for clear diagrams, illustrations, and photographs. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G15 Engine Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.5 Liters (1468 cc) Bore X Stroke: 80.6 mm x 71.0 mm (approximate, may vary slightly by application) Compression Ratio: Typically 8.5:1 to 9.5:1 (depending on specific engine variant and application) Performance Horsepower: Approximately 60-75 HP (net, application dependent) Torque: Approximately 110-130 Nm (net, application dependent) Fuel System Fuel Delivery: Carbureted (common for industrial applications) or potentially early fuel injection systems. Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Water-cooled, pressurized system Lubrication System Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for precise specification). Oil Capacity: Approximately 4.0 - 4.5 liters (including filter, refer to manual for exact capacity). 🔧 Transmission Standard Type: Likely a torque converter automatic transmission designed for forklift applications, providing smooth power delivery and load handling. Optional Optional Transmission: Manual transmission may have been an option on some configurations, though less common for forklifts. Features Fluid Type: Automatic Transmission Fluid (ATF) such as Dexron III or equivalent (refer to manual for precise specification). Fluid Capacity: Refer to specific forklift model's manual for exact transmission fluid capacity. 📐 Dimensions Exterior Lift Height: Varies by mast configuration (e.g., 3000mm, 3500mm, 4000mm, 4500mm, 5000mm, 6000mm or higher). Fork Length: Standard lengths like 1070mm (42 inches) or 1220mm (48 inches) are common. Weights Operating Weight: Typically ranges from 2000 kg to 3000 kg depending on model and configuration. Load Capacity: FG10: ~1000 kg (2200 lbs); FG15: ~1500 kg (3300 lbs); FG18: ~1800 kg (4000 lbs). Specific to load center. 🛡️ Safety Features Ratings Industrial Safety Standards: Complies with relevant ISO, ANSI/UL safety standards for industrial equipment. Active Features Operator Presence System: Likely features an operator presence system to prevent hydraulic functions when the operator is not seated. Parking Brake: Mechanical parking brake, often hand-operated. Passive Features Overhead Guard: Standard integral overhead guard for operator protection. Seatbelt: Operator seatbelt for safety during operation. 💡 Technology Features Infotainment Infotainment System: Basic industrial instrumentation, typically includes hour meter, fuel gauge, oil pressure light, and temperature warning light. No complex infotainment systems. Driver Assistance Driver Assistance Features: Primarily mechanical controls and basic safety interlocks. No electronic driver assistance features typical of modern vehicles. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours...