Mitsubushi COLT & LANCER 1996 1997 1998 1999 2000 2001 CHASSIS Service Repair Workshop Manual SUPPLEMENT And Service BULLETIN
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt & Lancer Production Years Covered: 1996, 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: CHASSIS Service Repair Workshop Manual SUPPLEMENT And Service BULLETIN 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, owners seeking to understand and maintain their vehicle. Competitive Analysis Advantage: Provides comprehensive factory-level information directly to the end-user, potentially saving significant repair costs. Key Features Accessibility: Available in PDF format, accessible on various devices (PC, Mac, tablets, smartphones). Usability: Printable pages or full book, allowing for physical reference in a workshop environment. Support: Customer service commitment for replacement files if lost. 📋 Manual Details Coverage Areas Primary Regions: Global (based on common factory service manual scope) Specific Model Variations Covered: Likely includes various engine options and body styles of Colt and Lancer for the specified years. Page Count Estimated Page Count: Not specified in product information, but typically comprehensive factory service manuals are 1000+ pages. Manual Type Manual Type: Factory Service Repair Manual (Supplement and Service Bulletin) Language Language: English (implied by product description and target market) Format Format: PDF (Adobe Acrobat) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine assembly, disassembly, diagnosis, and repair. Engine Lubrication: Oil pump, oil filter, oil passages, lubrication strategies. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator, EFI system operation. Engine Cooling: Radiator, water pump, thermostat, cooling fan, coolant types, system pressure. Intake And Exhaust: Intake manifold, exhaust manifold, catalytic converter, mufflers, emission control integration. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators. Engine And Emission Control: ECU operation, O2 sensors, EGR system, evaporative emission control, diagnostic trouble codes (DTCs). Clutch: Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment and replacement. Manual Transmission: Gearbox disassembly, assembly, lubrication, shift mechanism, diagnostic procedures. Automatic Transmission: Transmission operation, fluid changes, torque converter, valve body, electronic controls. Front Axle: Drive shafts, CV joints, wheel bearings, hub assemblies. Rear Axle: Rear wheel bearings, hub assemblies, drive shafts (if applicable). Wheel And Tire: Tire pressure, wheel balancing, wheel alignment specifications. Power Plant Mount: Engine and transmission mounts, isolation characteristics. Front Suspension: MacPherson struts, control arms, ball joints, sway bar, shock absorbers, springs, alignment. Rear Suspension: Independent rear suspension (likely), shock absorbers, springs, trailing arms, alignment. Service Brakes: Disc brakes, brake pads, rotors, calipers, brake fluid, bleeding procedures, ABS system. Parking Brakes: Brake cables, actuation mechanism, adjustment. Steering: Power steering system, steering rack, tie rods, steering column, alignment. Body: Body shell structure, panels, doors, hinges, latches, structural repair procedures. Exterior: Bumpers, grilles, lighting, mirrors, trim, paint repair basics. Interior: Seats, dashboard, door panels, carpets, trim pieces, insulation. Supplemental Restraint System (Srs): Airbag systems, seatbelt pretensioners, SRS warning light diagnosis, safety precautions. Chassis Electrical: Wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), power windows, locks. Heater Air Conditioner And Ventilation: HVAC system operation, refrigerant, compressor, condenser, evaporator, climate control panels. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, symptom-based diagnosis. Repair: Step-by-step instructions for component replacement and repair across all major systems. Disassembly And Assembly: Detailed procedures for taking apart and reassembling major vehicle components. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Factory-level detail, covering from basic maintenance to in-depth component overhaul and diagnostics. 📊 Manual Specifications File Format File Format: PDF (Adobe Acrobat) Searchability: Likely searchable text within the PDF, enabling quick information retrieval. Print Quality Print Quality: High-resolution for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Families Likely Covered: 4G9 series (e.g., 4G91, 4G92, 4G93, 4G94) and potentially older 4G1 series engines. Specific displacement and configurations would vary by market and trim. Typical Engine Displacements: 1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.8L (1800cc), 2.0L (2000cc) - based on common Colt and Lancer variants of the era. Engine Configurations: Inline-4 cylinders. Induction Type: Naturally Aspirated, likely some turbocharged variants (e.g., Lancer Evolution models, though this manual appears to be for standard Colt/Lancer). Performance Horsepower Range Typical: Approx. 75 hp to 130 hp for naturally aspirated models. Turbocharged variants would be significantly higher. Torque Range Typical: Approx. 100 Nm to 180 Nm for naturally aspirated models. Fuel System Fuel Injection: Electronic Fuel Injection (EFI) - Multi-point or single-point depending on engine. Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Manual Transmission: Likely 5-speed manual transmission for most variants. Optional Automatic Transmission: Likely 3-speed or 4-speed automatic transmission for many variants. Features Drive Layout: Front-wheel drive (FWD) standard on most Colt/Lancer models. All-wheel drive (AWD) may be available on some Lancer variants (e.g., performance models). 📐 Dimensions...
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Factory-level detail, covering from basic maintenance to in-depth component overhaul and diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Adobe Acrobat)
Searchability:
Likely searchable text within the PDF, enabling quick information retrieval.
Print Quality
Print Quality:
High-resolution for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Families Likely Covered:
4G9 series (e.g., 4G91, 4G92, 4G93, 4G94) and potentially older 4G1 series engines. Specific displacement and configurations would vary by market and trim.
Typical Engine Displacements:
1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.8L (1800cc), 2.0L (2000cc) - based on common Colt and Lancer variants of the era.
Engine Configurations:
Inline-4 cylinders.
Induction Type:
Naturally Aspirated, likely some turbocharged variants (e.g., Lancer Evolution models, though this manual appears to be for standard Colt/Lancer).
Performance
Horsepower Range Typical:
Approx. 75 hp to 130 hp for naturally aspirated models. Turbocharged variants would be significantly higher.
Torque Range Typical:
Approx. 100 Nm to 180 Nm for naturally aspirated models.
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) - Multi-point or single-point depending on engine.
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Manual Transmission:
Likely 5-speed manual transmission for most variants.
Optional
Automatic Transmission:
Likely 3-speed or 4-speed automatic transmission for many variants.
Features
Drive Layout:
Front-wheel drive (FWD) standard on most Colt/Lancer models. All-wheel drive (AWD) may be available on some Lancer variants (e.g., performance models).
📐 Dimensions
Exterior
Body Styles Likely:
Hatchback (Colt), Sedan (Colt/Lancer), potentially Coupe (Lancer).
Wheelbase Range Typical:
Approximately 2440mm to 2600mm, depending on specific model and body style.
Weights
Curb Weight Range Typical:
Approximately 950kg to 1250kg.
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Information on specific crash test ratings (e.g., NHTSA, Euro NCAP) would need to be researched separately, but the manual covers SRS components which are safety-critical.
Active Features
ABS:
Anti-lock Braking System (ABS) likely available on higher trims or as an option.
Passive Features
Srs Airbags:
Driver and passenger front airbags are covered. Side airbags were less common in this era but may be present on some higher trims.
Seatbelts:
Front and rear seatbelt systems, including pretensioners.
💡 Technology Features
Infotainment
Features Typical:
Basic AM/FM radio with CD player or cassette player. Some higher trims might have upgraded sound systems.
Driver Assistance
Features Typical:
ABS was the primary driver assistance feature. Cruise control was likely available on higher trims.
Connectivity
Features Typical:
Limited connectivity by modern standards. May include power windows and door locks.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for precise intervals.
Spark Plug Replacement:
Around 60,000 - 100,000 miles (96,000 - 160,000 km) for platinum or iridium plugs. Copper plugs would be shorter.
Timing Belt Replacement:
Critical for interference engines. Typically around 60,000 - 100,000 miles (96,000 - 160,000 km). Failure can cause severe engine damage. Manual will specify interval and replacement procedure.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended for most conditions. Specific viscosity may vary by engine and climate. Manual will list exact specifications.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Mitsubishi coolant type recommended.
Transmission Fluid Type Manual:
GL-4 gear oil, typically SAE 75W-90 or 75W-85. Manual will confirm.
Transmission Fluid Type Automatic:
Mitsubishi SP-II or compatible ATF. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues General:
Potential for rust on body panels, suspension wear (especially bushings and ball joints), aging electrical components, potential head gasket issues on some engine variants if overheated.
Common Issues Engine Performance:
Issues with ignition coils, fuel injectors, and mass airflow sensors can affect engine performance and fuel economy.
Common Issues Transmission:
Automatic transmission issues can include slipping or harsh shifts. Manual transmissions are generally robust but clutch wear is normal.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in automotive manufacturing, known for producing reliable and often technologically advanced vehicles.
Model Evolution
Colt And Lancer Legacy:
The Colt and Lancer have been flagship models for Mitsubishi for decades, evolving through numerous generations. The late 1990s models represent a period of refinement and performance, especially for the Lancer in its performance variants (e.g., Evolution).
Production
Manufacturing Locations:
Primarily Japan, but also produced in various international plants depending on market demand.
🏆 Awards & Recognition
Recognitions
Lancer Performance Variants:
While this manual covers standard Colt/Lancer, the Lancer platform, particularly in its performance Evolution variants, has a significant rally and motorsport heritage, earning numerous awards and accolades in racing circuits globally.
Ratings
Reliability General Perception:
Mitsubishi vehicles from this era are generally considered reliable, though maintenance is key to longevity.
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