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1996 Mitsubishi Eclipse Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1996 Codes Chassis Code: D30A/D31A/D32A/D38A 👋 Introduction Market Position Market Segment: Compact Sports Coupe/Convertible Competitive Analysis Key Competitors: Honda Prelude, Toyota Celica, Nissan 240SX, Ford Mustang Key Features Platform: Chrysler's JA/JXI platform (shared with Chrysler Sebring Coupe/Convertible), but with distinct Mitsubishi powertrains and suspension tuning. Design Era: Aerodynamic styling, characteristic of the 1990s sports car era. Performance Variants: Introduction of the potent turbocharged 4G63 engine in the GS-T model, a significant driver of its popularity. 📋 Manual Details Coverage Areas Primary Coverage: All US/Canadian Models Trim Levels Covered: Base, GS, GS-T, Spyder GS, Spyder GS-T Page Count Estimated Pages: 1200+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine Mechanical: 4G63 (Naturally Aspirated & Turbocharged), 6G72 V6 (Naturally Aspirated) Engine Performance: Diagnosis, Repair, Tune-up, Emissions Control Systems Fuel System: Fuel Injection (MPI), Fuel Pump, Injectors, Fuel Pressure Regulator, EVAP System Ignition System: Ignition Coils, Spark Plugs, ECU Control, Distributorless Ignition System (DIS) Cooling System: Radiator, Water Pump, Thermostat, Cooling Fans, Coolant Specifications Exhaust System: Exhaust Manifolds, Catalytic Converter, Muffler, Emissions Regulations Transmission Manual: W5MG1 (5-Speed AWD Turbo), KM132 (5-Speed FWD NA), KM212 (4-Speed Auto FWD/AWD) Transmission Automatic: KM212 (4-Speed FWD/AWD) Drivetrain: Front Wheel Drive (FWD), All-Wheel Drive (AWD) System, Transfer Case, Driveshafts, CV Joints Suspension: Front Struts, Rear Multi-link, Bushings, Springs, Shock Absorbers Steering: Power Steering System, Steering Rack, Tie Rods, Steering Column Brakes: Front Disc (Vented), Rear Disc, ABS System, Brake Fluid Specifications, Parking Brake Electrical System: Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays Lighting: Headlights, Taillights, Interior Lights, Bulb Specifications HVAC: Air Conditioning, Heater Core, Blower Motor, Refrigerant Type (R134a) Body Interior: Seats, Dashboard, Trim Panels, Door Panels, Headliner, Seat Belts Body Exterior: Bumpers, Fenders, Doors, Hood, Trunk, Glass, Seals, Body Panels Chassis Frame: Body Structure, Frame Reinforcement Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks/Changes, Belt Inspection/Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper/Rotor Service, Electrical Component Replacement Diagnostics: On-Board Diagnostics (OBD-I), Sensor Testing, Actuator Testing Adjustment: Valve Lash Adjustment (4G63), Clutch Adjustment, Parking Brake Adjustment Assembly Disassembly: Complete step-by-step instructions for major component removal and installation Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical diagrams and troubleshooting trees. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, searchable text Print Quality Print Readability: Excellent clarity for diagrams and text, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Na 4Cyl: 4G63 Engine Code Turbo 4Cyl: 4G63T Engine Code V6: 6G72 Performance Horsepower 4G63 Na: 140 hp @ 6000 rpm Torque 4G63 Na: 132 lb-ft @ 4500 rpm Horsepower 4G63T: 210 hp @ 6000 rpm Torque 4G63T: 214 lb-ft @ 3000 rpm Horsepower 6G72 V6: 170 hp @ 5500 rpm Torque 6G72 V6: 195 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Regular Unleaded (91 Octane for Turbo) Engine Construction Block Material 4G63: Cast Iron Head Material 4G63: Aluminum Alloy Block Material 6G72: Aluminum Alloy Head Material 6G72: Aluminum Alloy Engine Features Timing Belt 4G63: Yes, belt-driven DOHC with timing belt tensioner. Turbocharger Gs-T: Garrett AiResearch T25 (Mitsu-branded) 🔧 Transmission Standard Standard Trans Na FWD: KM132 5-Speed Manual Standard Trans Turbo AWD: W5MG1 5-Speed Manual Optional Optional Trans Na FWD: KM212 4-Speed Automatic Optional Trans V6 FWD: KM212 4-Speed Automatic Optional Trans V6 AWD: KM212 4-Speed Automatic Features AWD System Type: Viscous coupling center differential (Active) for AWD models. Fluid Specifications Manual Trans Fluid Type: GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil Automatic Trans Fluid Type: Diamond SP-III (or equivalent ATF) 📐 Dimensions Exterior Length: 177.4 in (4506 mm) Width: 69.1 in (1755 mm) Height Coupe: 51.2 in (1301 mm) Height Spyder: 51.4 in (1306 mm) Wheelbase: 100.4 in (2550 mm) Front Track: 59.1 in (1500 mm) Rear Track: 59.3 in (1505 mm) Weights Curb Weight Base: 2932 lbs (1330 kg) Curb Weight Gs T AWD: 3285 lbs (1490 kg) Gross Vehicle Weight Rating: Approx. 3900 lbs (1769 kg) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not extensively tested by modern standards; typical results for the era. IIHS Ratings: Data from the 1990s is limited; generally considered average for its class at the time. Active Features ABS: Optional on most models, standard on GS-T and V6 Spyder. Passive Features Airbags: Driver-side airbag standard. Seatbelts: 3-point front seatbelts, 2-point rear seatbelts (coupe), 3-point rear seatbelts (spyder). Rollover Protection: Reinforced A-pillars and chassis for convertible models. 💡 Technology Features Infotainment Audio System: Factory AM/FM Stereo with Cassette Player and CD Player (optional). Speaker Configuration: Typically...
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SKU: 580756
Colecciones: ALL Mitsubishi

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1996 Mitsubishi Eclipse Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1996
Codes
Chassis Code:
D30A/D31A/D32A/D38A
👋 Introduction
Market Position
Market Segment:
Compact Sports Coupe/Convertible
Competitive Analysis
Key Competitors:
Honda Prelude, Toyota Celica, Nissan 240SX, Ford Mustang
Key Features
Platform:
Chrysler's JA/JXI platform (shared with Chrysler Sebring Coupe/Convertible), but with distinct Mitsubishi powertrains and suspension tuning.
Design Era:
Aerodynamic styling, characteristic of the 1990s sports car era.
Performance Variants:
Introduction of the potent turbocharged 4G63 engine in the GS-T model, a significant driver of its popularity.
📋 Manual Details
Coverage Areas
Primary Coverage:
All US/Canadian Models
Trim Levels Covered:
Base, GS, GS-T, Spyder GS, Spyder GS-T
Page Count
Estimated Pages:
1200+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
4G63 (Naturally Aspirated & Turbocharged), 6G72 V6 (Naturally Aspirated)
Engine Performance:
Diagnosis, Repair, Tune-up, Emissions Control Systems
Fuel System:
Fuel Injection (MPI), Fuel Pump, Injectors, Fuel Pressure Regulator, EVAP System
Ignition System:
Ignition Coils, Spark Plugs, ECU Control, Distributorless Ignition System (DIS)
Cooling System:
Radiator, Water Pump, Thermostat, Cooling Fans, Coolant Specifications
Exhaust System:
Exhaust Manifolds, Catalytic Converter, Muffler, Emissions Regulations
Transmission Manual:
W5MG1 (5-Speed AWD Turbo), KM132 (5-Speed FWD NA), KM212 (4-Speed Auto FWD/AWD)
Transmission Automatic:
KM212 (4-Speed FWD/AWD)
Drivetrain:
Front Wheel Drive (FWD), All-Wheel Drive (AWD) System, Transfer Case, Driveshafts, CV Joints
Suspension:
Front Struts, Rear Multi-link, Bushings, Springs, Shock Absorbers
Steering:
Power Steering System, Steering Rack, Tie Rods, Steering Column
Brakes:
Front Disc (Vented), Rear Disc, ABS System, Brake Fluid Specifications, Parking Brake
Electrical System:
Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays
Lighting:
Headlights, Taillights, Interior Lights, Bulb Specifications
HVAC:
Air Conditioning, Heater Core, Blower Motor, Refrigerant Type (R134a)
Body Interior:
Seats, Dashboard, Trim Panels, Door Panels, Headliner, Seat Belts
Body Exterior:
Bumpers, Fenders, Doors, Hood, Trunk, Glass, Seals, Body Panels
Chassis Frame:
Body Structure, Frame Reinforcement
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks/Changes, Belt Inspection/Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper/Rotor Service, Electrical Component Replacement
Diagnostics:
On-Board Diagnostics (OBD-I), Sensor Testing, Actuator Testing
Adjustment:
Valve Lash Adjustment (4G63), Clutch Adjustment, Parking Brake Adjustment
Assembly Disassembly:
Complete step-by-step instructions for major component removal and installation
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical diagrams and troubleshooting trees.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text
Print Quality
Print Readability:
Excellent clarity for diagrams and text, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Na 4Cyl:
4G63
Engine Code Turbo 4Cyl:
4G63T
Engine Code V6:
6G72
Performance
Horsepower 4G63 Na:
140 hp @ 6000 rpm
Torque 4G63 Na:
132 lb-ft @ 4500 rpm
Horsepower 4G63T:
210 hp @ 6000 rpm
Torque 4G63T:
214 lb-ft @ 3000 rpm
Horsepower 6G72 V6:
170 hp @ 5500 rpm
Torque 6G72 V6:
195 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Unleaded (91 Octane for Turbo)
Engine Construction
Block Material 4G63:
Cast Iron
Head Material 4G63:
Aluminum Alloy
Block Material 6G72:
Aluminum Alloy
Head Material 6G72:
Aluminum Alloy
Engine Features
Timing Belt 4G63:
Yes, belt-driven DOHC with timing belt tensioner.
Turbocharger Gs-T:
Garrett AiResearch T25 (Mitsu-branded)
🔧 Transmission
Standard
Standard Trans Na FWD:
KM132 5-Speed Manual
Standard Trans Turbo AWD:
W5MG1 5-Speed Manual
Optional
Optional Trans Na FWD:
KM212 4-Speed Automatic
Optional Trans V6 FWD:
KM212 4-Speed Automatic
Optional Trans V6 AWD:
KM212 4-Speed Automatic
Features
AWD System Type:
Viscous coupling center differential (Active) for AWD models.
Fluid Specifications
Manual Trans Fluid Type:
GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil
Automatic Trans Fluid Type:
Diamond SP-III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
177.4 in (4506 mm)
Width:
69.1 in (1755 mm)
Height Coupe:
51.2 in (1301 mm)
Height Spyder:
51.4 in (1306 mm)
Wheelbase:
100.4 in (2550 mm)
Front Track:
59.1 in (1500 mm)
Rear Track:
59.3 in (1505 mm)
Weights
Curb Weight Base:
2932 lbs (1330 kg)
Curb Weight Gs T AWD:
3285 lbs (1490 kg)
Gross Vehicle Weight Rating:
Approx. 3900 lbs (1769 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not extensively tested by modern standards; typical results for the era.
IIHS Ratings:
Data from the 1990s is limited; generally considered average for its class at the time.
Active Features
ABS:
Optional on most models, standard on GS-T and V6 Spyder.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts (coupe), 3-point rear seatbelts (spyder).
Rollover Protection:
Reinforced A-pillars and chassis for convertible models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Stereo with Cassette Player and CD Player (optional).
Speaker Configuration:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Optional on some AWD models, often integrated with ABS.
Connectivity
Connectivity Options:
Basic, no advanced connectivity features available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (whichever comes first), or 7,500 miles/6 months with synthetic oil.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 60,000 miles (NGK BKR6E-11 recommended for NA, BKR7E-11 for Turbo).
Timing Belt Replacement:
Every 60,000 miles (critical for 4G63 engines).
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
API SG/SH SAE 5W-30 (SAE 10W-30 in very cold weather).
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 4-cylinder; 4.3 US quarts (4.1 L) without filter for V6.
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3
Known Issues
Engine Oil Leaks:
Common on 4G63 due to aging valve cover gaskets and oil pan gaskets.
Timing Belt Tensioner:
Failure of the tensioner can lead to catastrophic engine damage on 4G63.
Clutch Wear:
Especially on turbocharged models due to spirited driving.
Suspension Bushings:
Wear and tear on control arm and sway bar bushings leads to noise and handling issues.
ABS Module Failure:
Common electrical issue on equipped vehicles.
Turbo Oil Lines:
Degradation and potential blockage of oil feed lines can damage the turbocharger.
📚 Vehicle History
Brand Heritage
Heritage Brand:
Mitsubishi Motors, known for its engineering and performance-oriented vehicles.
Model Evolution
Generation 1 Start:
1990
Generation 2 Start:
1995
1996 Update:
Second generation introduced for 1995, with minor updates for 1996 including revised styling and interior features. Major powertrain options carry over.
Production
Manufacturing Location:
Normal, Illinois, USA (for North American market)
Production Years:
1990-2005 (North America)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
GS-T model was a consistent contender and winner on Car and Driver's 10Best list in the early to mid-90s.
Ratings
Motor Trend Car Of The Year:
Competed in Car of the Year categories, often praised for its value and performance.
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