Mitsubishi Evolution IV & V 1996-1999 Factory Service Manual
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The Mitsubishi Lancer Evolution IV and V, produced between 1996 and 1999, represent a pinnacle of rally-bred performance and engineering. These models, identified by chassis codes CN9A for the Evolution IV and CP9A for the Evolution V, are powered by the robust 4G63 DOHC turbocharged inline-4 engine, delivering substantial horsepower and torque. Notable for their advanced All-Wheel Drive systems, including the Active Center Differential (ACD) and Active Yaw Control (AYC), these vehicles offer exceptional handling and driver engagement. Their design, rooted in motorsport heritage, emphasizes performance, agility, and a dynamic driving experience, making them sought-after machines for both spirited driving and competitive use. This comprehensive factory service repair manual provides in-depth technical information for the Mitsubishi Lancer Evolution IV and V. It covers a wide array of systems and procedures, including detailed engine and transmission service, brake system diagnostics, suspension and steering repair, electrical system troubleshooting, and chassis and bodywork. The manual includes step-by-step repair instructions, detailed illustrations, diagnostic guides, and essential technical specifications, ensuring owners and technicians have the resources necessary for accurate maintenance and repair. This resource is designed to facilitate efficient upkeep and to help preserve the optimal performance and reliability of these iconic vehicles. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / V Production Years: 1996-1999 Codes Chassis Codes: CN9A (Evo IV), CP9A (Evo V) 👋 Introduction Market Position Target Audience: Owners and technicians seeking to perform comprehensive maintenance and repairs on Mitsubishi Lancer Evolution IV and V models. Competitive Analysis Manual Authenticity: Actual Genuine Repair Service Factory Manuals, not third-party publications. Key Features Instructional Method: Step-by-step instructions, detailed illustrations, notes, cautions, and warnings. User Friendliness: Designed for ease of use, allowing owners to make informed repair and maintenance decisions. Value Proposition Cost Savings: Potential to save $50-$60 per hour on shop labor costs by performing work independently. 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service Repair Manual Page Count Estimated Page Count: Hundreds (Specific number not provided, but indicated as comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for maintenance, troubleshooting, and repair of the engine. Transmission Service And Repair: Comprehensive coverage for manual and potentially automatic transmission systems. Brake System: In-depth information on brake components, diagnosis, and repair. Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems. Electrical System: Diagnosis and repair of all electrical components and circuits. Suspension And Steering: Procedures for servicing and repairing suspension and steering mechanisms. Cooling System: Maintenance and repair of the engine cooling system. Fuel Injection And Fuel System: Detailed coverage of fuel delivery and injection systems. Emission Control System: Information on emission control components and troubleshooting. HVAC System: Service and repair procedures for the heating, ventilation, and air conditioning system. Engine Control System: Details on ECU diagnostics and control strategies. Chassis And Body: Information on structural components, body panels, and chassis repair. Restraint System: Coverage of airbags and seatbelt systems. Interior Components: Procedures for servicing interior trim and components. Differential And Drive Axles: Detailed coverage of drivetrain components including differentials and axles. Periodic Lubrication: Specific lubrication points and schedules. Procedures Included General Maintenance: Procedures for routine checks, fluid changes, and inspections. Troubleshooting: Advanced diagnostic guides for identifying and resolving common and complex issues. Repair Procedures: Step-by-step repair instructions for virtually all vehicle systems. Rebuilding Procedures: Comprehensive guidance for engine, transmission, and other major component rebuilds. Diagnostics: Detailed diagnostic strategies for all vehicle systems. Technical Depth Depth Of Information: Highly detailed, factory-level technical information for professional technicians and advanced enthusiasts. Coverage Completeness: Covers all styles and variants of the specified models. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction; individual pages or entire manual. Binding Type Binding Type: Digital Download (printable) Paper Type Paper Type: Not Applicable (Digital Format) Software Requirements Required Software: Adobe PDF Reader Searchability Search Functionality: Searchable PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 4G63 (DOHC, 16-valve, turbocharged inline-4) Performance Displacement: 2.0 Liters (1997 cc) Horsepower Evo Iv: Approx. 276-280 PS (272-276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit) Torque Evo Iv: Approx. 350 Nm (258 lb-ft) at 3,000 rpm Horsepower Evo V: Approx. 280 PS (276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit); some export models may have slightly higher outputs. Torque Evo V: Approx. 373 Nm (275 lb-ft) at 3,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded premium gasoline (Octane rating appropriate for turbocharged engines) Engine Control ECU Type: Engine Control Unit (ECU) with advanced management for turbocharging and engine parameters. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: Not widely offered; primarily manual transmission focused. Features Drivetrain: All-Wheel Drive (AWD) with...
The Mitsubishi Lancer Evolution IV and V, produced between 1996 and 1999, represent a pinnacle of rally-bred performance and engineering. These models, identified by chassis codes CN9A for the Evolution IV and CP9A for the Evolution V, are powered by the robust 4G63 DOHC turbocharged inline-4 engine, delivering substantial horsepower and torque. Notable for their advanced All-Wheel Drive systems, including the Active Center Differential (ACD) and Active Yaw Control (AYC), these vehicles offer exceptional handling and driver engagement. Their design, rooted in motorsport heritage, emphasizes performance, agility, and a dynamic driving experience, making them sought-after machines for both spirited driving and competitive use.
This comprehensive factory service repair manual provides in-depth technical information for the Mitsubishi Lancer Evolution IV and V. It covers a wide array of systems and procedures, including detailed engine and transmission service, brake system diagnostics, suspension and steering repair, electrical system troubleshooting, and chassis and bodywork. The manual includes step-by-step repair instructions, detailed illustrations, diagnostic guides, and essential technical specifications, ensuring owners and technicians have the resources necessary for accurate maintenance and repair. This resource is designed to facilitate efficient upkeep and to help preserve the optimal performance and reliability of these iconic vehicles.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IV / V
Production Years:
1996-1999
Codes
Chassis Codes:
CN9A (Evo IV), CP9A (Evo V)
👋 Introduction
Market Position
Target Audience:
Owners and technicians seeking to perform comprehensive maintenance and repairs on Mitsubishi Lancer Evolution IV and V models.
Competitive Analysis
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals, not third-party publications.
Key Features
Instructional Method:
Step-by-step instructions, detailed illustrations, notes, cautions, and warnings.
User Friendliness:
Designed for ease of use, allowing owners to make informed repair and maintenance decisions.
Value Proposition
Cost Savings:
Potential to save $50-$60 per hour on shop labor costs by performing work independently.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair Manual
Page Count
Estimated Page Count:
Hundreds (Specific number not provided, but indicated as comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Detailed procedures for maintenance, troubleshooting, and repair of the engine.
Transmission Service And Repair:
Comprehensive coverage for manual and potentially automatic transmission systems.
Brake System:
In-depth information on brake components, diagnosis, and repair.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Electrical System:
Diagnosis and repair of all electrical components and circuits.
Suspension And Steering:
Procedures for servicing and repairing suspension and steering mechanisms.
Cooling System:
Maintenance and repair of the engine cooling system.
Fuel Injection And Fuel System:
Detailed coverage of fuel delivery and injection systems.
Emission Control System:
Information on emission control components and troubleshooting.
HVAC System:
Service and repair procedures for the heating, ventilation, and air conditioning system.
Engine Control System:
Details on ECU diagnostics and control strategies.
Chassis And Body:
Information on structural components, body panels, and chassis repair.
Restraint System:
Coverage of airbags and seatbelt systems.
Interior Components:
Procedures for servicing interior trim and components.
Differential And Drive Axles:
Detailed coverage of drivetrain components including differentials and axles.
Periodic Lubrication:
Specific lubrication points and schedules.
Procedures Included
General Maintenance:
Procedures for routine checks, fluid changes, and inspections.
Troubleshooting:
Advanced diagnostic guides for identifying and resolving common and complex issues.
Repair Procedures:
Step-by-step repair instructions for virtually all vehicle systems.
Rebuilding Procedures:
Comprehensive guidance for engine, transmission, and other major component rebuilds.
Diagnostics:
Detailed diagnostic strategies for all vehicle systems.
Technical Depth
Depth Of Information:
Highly detailed, factory-level technical information for professional technicians and advanced enthusiasts.
Coverage Completeness:
Covers all styles and variants of the specified models.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction; individual pages or entire manual.
Approx. 280 PS (276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit); some export models may have slightly higher outputs.
Torque Evo V:
Approx. 373 Nm (275 lb-ft) at 3,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline (Octane rating appropriate for turbocharged engines)
Engine Control
ECU Type:
Engine Control Unit (ECU) with advanced management for turbocharging and engine parameters.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
Not widely offered; primarily manual transmission focused.
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Helical Limited-Slip Front Differential (LSD) on Evo IV; Active Yaw Control (AYC) on Evo IV and an improved AYC system on Evo V.
📐 Dimensions
Exterior
Length Evo Iv:
Approx. 4,350 mm (171.3 in)
Width Evo Iv:
Approx. 1,770 mm (69.7 in)
Height Evo Iv:
Approx. 1,415 mm (55.7 in)
Wheelbase Evo Iv:
Approx. 2,600 mm (102.4 in)
Length Evo V:
Approx. 4,360 mm (171.7 in)
Width Evo V:
Approx. 1,770 mm (69.7 in)
Height Evo V:
Approx. 1,415 mm (55.7 in)
Wheelbase Evo V:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,400-1,450 kg (3,086-3,197 lb) depending on specification.
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings for this era may vary by region. Emphasis on chassis rigidity and driver control for active safety.
Reinforced chassis, airbags (driver and passenger), seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory audio systems (radio/cassette or CD player) were standard, with options for upgraded sound systems. No advanced infotainment features as understood today.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Key 'assist' features are the AWD system, ACD, and AYC, focused on performance handling.
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km (3,000-5,000 miles) or 6 months, under performance driving conditions, more frequent changes are recommended.
Timing Belt Replacement:
Refer to manual for specific interval, typically around 80,000-100,000 km (50,000-60,000 miles) for the 4G63 engine.
Fluid Specifications
Engine Oil Specification:
Refer to manual for exact viscosity (e.g., 10W-40 or 5W-40 synthetic often recommended for performance). API SG or higher.
Transmission Fluid Specification:
Refer to manual for specific type (e.g., SAE 75W-90 GL-4/GL-5 synthetic for manual transmission).
Differential Fluid Specification:
Refer to manual for specific type (e.g., SAE 75W-90 synthetic for center and rear differentials).
Coolant Specification:
Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Known Issues
Common Issues:
Turbocharger wear, piston ring issues (especially if heavily modified or neglected), clutch wear, AYC pump failure, minor electrical gremlins.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors has a strong heritage in motorsport, particularly rallying, with the Lancer Evolution line being a direct beneficiary and icon of this legacy.
Model Evolution
Evolution Iv Introduction:
Introduced in August 1996, featuring a significantly revised chassis, a new 4G63 engine with twin-scroll turbocharger, and advanced AYC system.
Evolution V Introduction:
Introduced in January 1998, it featured wider track, larger wheels and tires, revised suspension geometry, improved engine internals, and an enhanced AYC system.
Production
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Icon:
The Lancer Evolution series is a highly recognized and celebrated platform in rally racing history, making these models desirable among enthusiasts.
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