🏷️ Basic Information Identification Make: Mitsubishi Model: FD Series Forklift Truck Product Type: Workshop Service Repair Manual Product Name: Mitsubishi Diesel Forklift Truck FD15K FD18K FD20K FD25K FD30K FD35K Workshop Service Repair Manual Codes Covered Models: FD15K (EF16B-55001-up), FD18K (EF16B-75001-up), FD20K (EF18B-05001-up), FD25K (EF18B-55001-up), FD30K (EF14C-35001-up), FD35K (EF14C-55001-up) 👋 Introduction Market Position Target Audience: Forklift service technicians, maintenance departments, and knowledgeable forklift owners. Competitive Analysis Value Proposition: Provides original factory-level detail crucial for accurate maintenance and repair, exceeding the scope of generic repair guides. The inclusion of engine-specific manuals (S4S, S4Q2) is a significant advantage. Key Features Originality: Original illustrated factory workshop service manual. Completeness: Bundles chassis, mast, electrical, transmission, and engine service information for a holistic approach to maintenance. Options Coverage: The manual lists various 'OPTIONS' such as Plate Fin Type Radiator Kit, Fan Speed Up Kit, Warning Kit, Torque Converter Oil Filter Kit, and more, indicating its utility for understanding factory-fitted or retrofitted options. 📋 Manual Details Coverage Areas Manual Set Description: Comprehensive set covering Chassis, Mast, Electrical Systems, Power Train, Transmissions, Axles, Brakes, Steering, Hydraulics, and Diesel Engines (S4S and S4Q2). Manual Set Components: Consists of a primary Chassis and Mast Service Manual, a Michel Cabin Schematic, and two separate Diesel Engine Service Manuals (S4S and S4Q2). Page Count Total Pages: 643 Chassis Mast Pages: 321 Cabin Schematic Pages: 4 S4S Engine Pages: 182 S4Q2 Engine Pages: 152 Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format File Format: ZIP (Contains multiple PDF files) 📖 Manual Coverage Systems Covered Chassis And Mast: Covers vehicle exterior, dimensions, technical data, cooling system (fan belt), electrical system (console, meters, switches, fuses, battery, schematics), power train, Powershift transmission (hydraulic circuit, control, assembly, testing, adjustment), front axle and reduction differential (wheels, contact patterns, adjustment), rear axle (wheels, contact patterns, adjustment), brake system (adjustment device, pedal, master cylinder, wheel brakes, bleeding, testing), steering system (control valve, tilt assembly), hydraulic system (lines, tank, pump, control valve, cylinders, flow regulator, safety valve), and mast types (Simplex, Duplex, Triplex). Engines: Dedicated coverage for Mitsubishi S4S and S4Q2 Diesel Engines, including general information, service data, tools, overhaul determination, disassembly, inspection, repair, reassembly, fuel system, lubrication system, cooling system, inlet and exhaust systems, electrical system, and adjustment/operation. Electrical And Schematics: Detailed electrical system schematics, battery maintenance, light bulb specifications, and coverage of console box, combination meter, starter switch, and lighting switch. Hydraulic And Transmission: In-depth coverage of Powershift transmission hydraulics, control systems, pump assemblies, control valves, hydraulic pressure testing, inching pedal adjustment, clutch valve testing, and acceleration tests. Also covers overall hydraulic system components like tanks, pumps, control valves, cylinders, and safety valves. Power Train Components: Covers the engine and transmission as a complete power train unit for integrated maintenance. Procedures Included Maintenance: Fan belt inspection and adjustment, battery maintenance, hydraulic pressure testing, brake pedal adjustment, bleeding brake fluid lines, engine component inspection and repair, fuel system servicing, lubrication system checks, cooling system checks, and general periodic maintenance recommendations. Repair And Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission assembly and component repair, brake system repair (master cylinder, wheel cylinders), steering system component repair, hydraulic cylinder repair, and mast component servicing. Diagnostics And Testing: Hydraulic pressure testing for transmission, clutch valve testing, acceleration tests for transmission, tooth contact pattern adjustment for axles, and troubleshooting guidance implicitly covered within repair sections. Engine Overhaul: Detailed procedures for engine overhaul, including disassembly, inspection, repair, and reassembly of basic engine components. Technical Depth Depth: High. Covers detailed technical data, component-level repair, hydraulic and electrical schematics, engine overhaul procedures, and specific adjustment specifications. Diagnostic Capability: Advanced, with specifications for pressure testing and component adjustment, enabling in-depth troubleshooting and repair. 📊 Manual Specifications File Format Print Quality: High quality with illustrated factory images. Searchability: Searchable Text Navigation: Bookmarks included for easy navigation. File Organization: ZIP archive containing separate, logically organized PDF files for different sections of the forklift. Print Quality Printable: All manuals printable without restrictions. Binding Type Binding: Digital (PDF format within ZIP) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Variants: Mitsubishi S4S and S4Q2 Diesel Engines. Performance Horsepower Torque Specifications: Specific horsepower and torque figures are detailed within the respective S4S and S4Q2 engine service manuals, but are not listed in the general product description. These typically range based on the specific engine variant and tuning for forklift applications. Fuel System Fuel System Coverage: Detailed coverage of fuel system components, testing, and adjustment within the S4S and S4Q2 engine manuals. Lubrication System Lubrication Coverage: Comprehensive details on the lubrication system, including specifications and maintenance procedures. Cooling System Cooling Coverage: Fan belt inspection and adjustment in the Chassis manual, and full cooling system coverage in the engine manuals. Engine Variants Engine Codes: S4S, S4Q2 🔧 Transmission Standard Transmission Type: Powershift Transmission Features Powershift...