🏷️ Basic Information Identification Make: Mitsubishi Forklift Trucks Model: FD35, FD40, FD45, FD50, FD50C Codes Product Code Identifier: Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: Industrial Material Handling Equipment (Counterbalance Forklift Trucks) Competitive Analysis Key Competitors: Toyota, Hyster, Yale, Komatsu, Nissan Forklift, Caterpillar (during the period these models were produced). Key Features Product Type Focus: Diesel-powered counterbalance forklifts, designed for robust material handling in various industrial settings. Manual Purpose: To provide comprehensive diagnostic, repair, maintenance, and overhaul information for authorized service technicians and experienced owners. 📋 Manual Details Coverage Areas Covered Models: Mitsubishi FD35, FD40, FD45, FD50, FD50C Forklift Trucks Page Count Estimated Page Count: Varies by specific model variant, typically 800-1200 pages for comprehensive coverage. Manual Type Manual Type: Complete Workshop Service and Repair Manual Language Language: English (Assumed, standard for these manuals) Format Format: Downloadable Digital Format (e.g., PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, fuel system, cooling system, lubrication, ignition/starting systems (for gasoline variants), exhaust system. Transmission: Service, repair, and overhaul of powershift and hydrostatic transmissions (if applicable), clutch, torque converter, drive shafts, differentials. Hydraulics: Hydraulic system operation, pump servicing, cylinder repair, valve body diagnosis and repair, hose and fitting specifications, troubleshooting. Brakes: Brake system diagnostics, hydraulic brake operation, drum/disc brake servicing, parking brake, hydraulic fluid specifications. Electrical: Wiring diagrams, component testing, starter motor, alternator/generator, battery system, lighting system, fuse and relay identification, troubleshooting. Chassis And Body: Frame, steering system, front axle, rear axle, mast assembly, carriage, forks, counterweight, operator compartment, controls, seat, safety guards. Safety Systems: Operator presence system, overhead guard, load backrest, mast tilt safety, emergency stop procedures. Procedures Included Maintenance: Scheduled maintenance checks, lubrication points, fluid changes, filter replacement intervals, tire pressure checks. Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based problem solving for all major systems. Repair: Step-by-step repair instructions for all components and systems, including disassembly, inspection, repair, and reassembly. Overhaul: Complete engine, transmission, and hydraulic system overhaul procedures with detailed specifications. Disassembly And Assembly: Detailed procedures for removing and reinstalling major components and sub-assemblies. Technical Depth Depth Of Information: Comprehensive, covering basic maintenance to complete engine/transmission rebuilds and advanced diagnostics. Diagnostic Tools: Likely includes information on using specialized diagnostic tools or equipment if applicable to the era. Specifications: Torque specifications, clearance measurements, timing settings, fluid capacities, pressure readings, electrical resistance values. 📊 Manual Specifications File Format File Format Details: PDF format, typically with searchable text for efficient navigation. High resolution for clear diagrams and images. Print Quality Print Quality Considerations: Digital format allows for high-quality printing of individual pages or sections. Diagrams and illustrations are crucial for accuracy. Binding Type Binding Type For Printed: N/A (Digital Download), but original manuals were typically perfect bound or spiral bound. Paper Type Paper Type For Printed: N/A (Digital Download), but original manuals often used durable, coated paper for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Options: Likely equipped with reliable Mitsubishi diesel engines. Specific models may vary by region and year. Common options might include models from the S4S, S4Q, S6S series, or similar industrial diesel engines from reputable manufacturers if re-powered. Performance Typical Power Output: Varies by engine and load capacity, but generally in the range of 40-80 HP for these capacities. Torque figures are critical for lifting performance. Fuel System Fuel Type: Diesel Injection System: Direct injection (typical for modern diesel engines of the era), potentially with indirect injection on older models. Cooling System Cooling Type: Liquid-cooled, pressurized system with radiator, fan, and coolant. 🔧 Transmission Standard Transmission Type: Powershift transmission is common for this class of forklift, offering smooth gear changes under load. Optional Optional Transmission: Hydrostatic transmission may be an option on some models for enhanced maneuverability and precise control, especially in tighter spaces. Features Powershift Features: Torque converter, multi-stage clutch packs, hydraulic control for gear engagement. Fluid Specifications Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) or equivalent, such as DEXRON® III/MERCON® or equivalent, as per Mitsubishi's recommendation. Capacity varies by model. 📐 Dimensions Exterior Lift Capacity: FD35: 3500 kg (7700 lbs); FD40: 4000 kg (8800 lbs); FD45: 4500 kg (9900 lbs); FD50: 5000 kg (11000 lbs); FD50C: 5000 kg (11000 lbs) with specific center of load considerations. Mast Height: Highly variable depending on mast type (e.g., 2-stage, 3-stage) and extended height. Manual will cover standard, full-free lift, and high-lift masts. Weights Operating Weight: Approximate operating weights range from 4500 kg to 6000 kg, depending on configuration and attachments. 🛡️ Safety Features Ratings Design Standards: Designed to meet relevant industry safety standards for forklift trucks (e.g., ANSI B56.1, ISO 3691). Manual will reference these. Active Features Operator Presence System: Standard feature to prevent forklift movement or hydraulic functions when the operator is not seated. Passive Features Overhead Guard: Provides protection for the operator from falling objects. Load Backrest: Prevents the load from shifting...