🏷️ Basic Information Identification Make: Mitsubishi Forklift Trucks Model: FG20S, FG25S, FG30S Model Designations: FG20S (CF54-10011-up), FG25S (CF54-50011-up), FG30S (CF55-10011-up) Product Type: Workshop Service Manual 👋 Introduction Market Position Product Category: Industrial Material Handling Equipment Competitive Analysis Competitors: Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, Komatsu, and Caterpillar in the internal combustion engine forklift segment. Key Features Manual Value: Provides essential information for efficient operation, preventive maintenance, and accurate repairs, crucial for minimizing downtime and maximizing the lifespan of the forklift. Manual Content Quality: Features high-quality images, detailed circuit diagrams, and step-by-step instructions. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive repair, maintenance, and troubleshooting Included Models: Mitsubishi Gasoline/LPG Forklift Truck FG-Series (FG20S, FG25S, FG30S) Page Count Total Pages: 712 Chassis Mast Manual Pages: 480 Engine Manual Pages: 232 Manual Type Type: Factory Original Workshop Service Manual Language Language: English Format Format: ZIP (Contained Set of PDF Manuals) File Organization: ZIP archive containing separate PDF files for the Chassis and Mast Service Manual and the Engine Service Manual for efficient organization. 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline/LPG, Diesel), Powershift Transmission, Torque Converter, Front Axle, Reduction Differential, Rear Axle Chassis And Frame: Chassis, Mast Systems (Simplex, Duplex, Triplex), Forks, Overhead Guard Operating Systems: Cooling System, Electrical System, Brake System, Steering System, Hydraulic System Mast Types: Covers Simplex, Duplex, and Triplex mast systems, detailing their structure, functions, removal, installation, disassembly, inspection, and adjustment procedures. Front Axle Differential: Detailed coverage of the front axle and reduction differential, including structure, removal, installation, disassembly, inspection, repair, assembly, and troubleshooting for both 2-ton and 3-ton classes. Rear Axle: Comprehensive sections on the rear axle assembly, wheel hub, knuckle section (kingpin), steering cylinder, and tie rod, including removal, disassembly, inspection, repair, and assembly. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, component inspections Repair And Rebuild: Engine mechanical, transmission overhaul, brake system repair, hydraulic component disassembly/assembly, mast component repair Troubleshooting: System-specific diagnostic procedures, fault finding charts, common issues Technical Adjustments: Cooling system adjustments, brake pedal/cable adjustments, parking brake adjustments, wheel alignment, mast roller clearance adjustment, chain tension adjustment Hydraulic System Components: Detailed procedures for hydraulic pump, control valve (inlet, lift, tilt, end cover sections), lift cylinders (various configurations), and tilt cylinders. Electrical Troubleshooting: Specific troubleshooting guides for the starter system, gauges, lighting system, alarm unit, and battery. Reading Diagrams: Includes a dedicated chapter ('How to Read Circuit Diagrams') explaining symbols, connector diagrams, and how to interpret electrical schematics. Technical Depth Depth: Detailed technical information suitable for professional technicians, including disassembly, assembly, inspection, and adjustment procedures. Special Tools: Chapter 12 lists 'Special Service Tools' required for specific maintenance and repair procedures on components like the Powershift Transmission, Front Axle, Brake System, Steering System, and Hydraulic System. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable Text Print Quality Printability: Printable without restrictions Binding Type Binding: Digital Download (PDF) Paper Type Paper Type Recommendation: Recommended for printing on high-quality paper for durability in workshop environments Navigation Bookmarks: Included for easy navigation within PDF documents ⚙️ Engine Specifications Primary Engine Engine Types: Gasoline/LPG, Diesel (specific engine models vary by forklift configuration) Gasoline Lpg Engine Details: K15, K21, K25 series engines (detailed in the Engine Service Manual). Performance Performance Data: Specifications for horsepower, torque, and fuel consumption are detailed within the engine service manual chapters. Fuel System Fuel Types: Gasoline, Liquefied Petroleum Gas (LPG), Diesel Fuel System Coverage: Manual covers fuel system components, diagnosis, and repair for both gasoline/LPG and diesel variants. Cooling System Cooling System Coverage: Detailed instructions for radiator, fan belt, cooling hoses, and coolant maintenance and repair. Electrical System Electrical System Coverage: Coverage of battery, charging system, starter system, lighting, gauges, switches, and detailed circuit diagrams for Gasoline/LPG and Diesel models. Engine Control Engine Control Coverage: The Engine Service Manual includes a section on 'EC ENGINE CONTROL', covering electronic engine management and diagnostic procedures for applicable models. 🔧 Transmission Standard Transmission Type: Powershift Transmission Optional Optional Types: Not specified as optional, but details for different engine configurations (Dual Gas/LPG vs. Diesel) may imply variations. Features Torque Converter: Includes detailed structure, disassembly, assembly, and inspection of the torque converter. Control Valve: Comprehensive coverage of the control valve, including its structure, disassembly, assembly, and troubleshooting. Powershift Transmission Disassembly: Detailed steps for disassembling the torque converter transmission, including removing transmission accessories, oil pump, housing, shafts, and gears. Powershift Transmission Assembly: Comprehensive assembly instructions for the torque converter transmission, including component reassembly, installation, and adjustments. Maintenance Service Data: Includes service data for transmission components such as pump boss, pilot boss, oil pump, flexible plate, clutches, and input shaft. 📐 Dimensions Exterior General Dimensions: Chapter 1 includes 'Dimensions' for applicable truck models, likely covering overall length, width, height, and mast height. Wheel Alignment Steering: Chapter 7 (Rear Axle) includes 'Specifications for Wheel Alignment and...