This workshop service repair manual covers Mitsubishi FG25 Forklift Trucks, a series known for its robust engineering and reliability in demanding industrial environments. Designed for efficient material handling, these forklifts combine durable construction with practical functionality. The FG series represents Mitsubishi's commitment to producing dependable industrial equipment, with this manual providing in-depth information to ensure optimal performance and longevity. This comprehensive manual is intended for forklift technicians, mechanics, service departments, and owner-operators. It details complete service and repair procedures, including scheduled maintenance, routine checks, preventative service, and detailed troubleshooting, diagnosis, and repair for all major systems. Coverage extends to powertrain, chassis, electrical, and hydraulic lift systems, offering technical specifications, diagrams, and special tool requirements. The manual serves as an essential resource for maintaining and repairing Mitsubishi FG25 forklifts, offering a cost-effective solution for ensuring operational efficiency and reducing downtime. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG25 Forklift Trucks Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Target User: Forklift technicians, mechanics, service departments, and owner-operators Value Proposition: Cost-effective solution for maintaining and repairing Mitsubishi FG25 forklifts, reducing reliance on expensive dealer services. Competitive Analysis Benefit Over Alternatives: Provides the detailed, specific information needed for accurate repairs, unlike generic repair guides. Key Features Comprehensiveness: Covers all major systems and maintenance aspects, ensuring no critical information is omitted. Accessibility: Instant download in PDF format allows for immediate access on various devices. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for Mitsubishi FG25 Forklift Trucks Maintenance Coverage: Scheduled maintenance, routine checks, and preventative service Repair Coverage: Detailed troubleshooting, diagnosis, and repair procedures for all major systems Technical Specifications: Comprehensive technical data, specifications, and diagrams Page Count Estimated Pages: Likely several hundred pages, typical for a comprehensive workshop manual Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed, standard for repair manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (gasoline/LPG), transmission (hydrostatic/torque converter), drivetrain, differentials Chassis: Steering system, braking system, suspension, hydraulic system Electrical: Starting and charging system, lighting, instrumentation, sensors, wiring diagrams Hydraulic Lift System: Mast operation, lift cylinder, tilt cylinder, hydraulic pump, control valves, hoses and fittings Operator Station: Controls, seating, dashboard, safety features Procedures Included Maintenance: Lubrication points and schedules, filter replacement, fluid checks and changes, battery maintenance Troubleshooting: Diagnostic charts, fault code interpretation, common problem identification and resolution Repair And Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Adjustment: Calibration and adjustment procedures for various systems (e.g., brakes, hydraulic controls) Wiring Diagrams: Detailed electrical schematic diagrams for troubleshooting and repair Diagnostics: System diagnostic routines, troubleshooting trees, and component testing procedures. Special Tools: Lists required special tools for specific repair procedures, with part numbers or descriptions. Technical Depth Depth: Comprehensive, covering basic maintenance to major component overhaul and advanced diagnostics Engine Overhaul: Detailed procedures for engine rebuilding, including torque specifications, tolerances, and assembly sequences. Hydraulic System Rebuild: Instructions for rebuilding hydraulic pumps, motors, cylinders, and control valves. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, enabling quick navigation to specific topics Print Quality Quality: High-resolution, ensuring clarity of text and diagrams for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Gasoline/LPG) - Specific engine model will vary by exact FG25 configuration. Typical Engine Options: Likely a Mitsubishi industrial engine, e.g., 4G63, 4G54, or similar robust industrial powerplants. Performance Displacement: Varies by engine model, typically in the 2.0L - 2.5L range for this class of forklift. Horsepower: Estimated 40-60 HP (Gross), depending on specific engine and tuning. Torque: Specifications vary, designed for industrial torque delivery at lower RPM. Fuel System Fuel Type: Gasoline and/or Liquid Propane Gas (LPG) depending on forklift configuration. Ignition System: Spark ignition system, likely distributor-based or electronic ignition. Carburetion Injection: Typically carbureted for gasoline, and a specific regulator/mixer system for LPG. 🔧 Transmission Standard Transmission Type: Hydrostatic Transmission (HST) or Torque Converter Automatic Transmission Drive Configuration: Rear-wheel drive, with hydrostatic drive powering the drive axle. Optional Optional Transmission: Not typically applicable for industrial forklifts; transmission type is usually fixed by model. Features Control Method: Levers or pedal operation for forward/reverse and speed control. Transmission Fluid Type: Specific ATF or hydraulic fluid; manual will specify exact type and viscosity (e.g., DEXRON III, Mitsubishi Genuine Hydraulic Fluid). 📐 Dimensions Exterior Overall Length: Varies based on mast type and configuration, typically around 2.5 - 3.5 meters without forks. Overall Width: Approx. 1.1 - 1.3 meters. Mast Height Lowered: Approx. 2.0 - 2.5 meters (varies significantly with mast type - 2-stage, 3-stage). Mast Height Raised: Approx. 4.0 - 5.5 meters (varies significantly with mast type and free lift). Weights Operating Weight: Approx. 3,500 - 4,500 kg, depending on configuration and fuel type. Load Capacity: 2,500...