🏷️ Basic Information Identification Make: Mitsubishi Model: Forklift Truck FGC-K Series Product Type: Workshop Service Manual Fuel Type: LPG (Liquid Propane Gas) Codes Covered Models: FGC35K, FGC40K, FGC45K, FGC45KC, FGC55K, FGC60K, FGC70K (including STC variants) Serial Number Prefix Examples: AF87-00001-up, AF87A-00001-up, AF88-00001-up, AF88A-00001-up, AF89-00001-up, AF89A-00001-up 👋 Introduction Market Position Positioning: Essential technical documentation for owners, operators, and maintenance personnel of Mitsubishi FGC-K series LPG forklift trucks. Competitive Analysis Value Proposition: Provides comprehensive, factory-accurate repair and maintenance information, significantly reducing downtime and improving operational efficiency compared to generic or unofficial guides. Key Features Documentation Type: Original Factory Workshop Service Manuals Content Quality: High-quality illustrations, detailed schematics, and step-by-step procedures. Technical Focus: Focuses on operational, maintenance, and repair aspects. 📋 Manual Details Coverage Areas Primary Coverage: Chassis, Mast, Powertrain, Electrical, Hydraulic, Brake, Steering Systems Engine Coverage: GM 4.3L, G6 Gasoline & LPG Fuel Systems Page Count Total Pages: Approximately 1723 pages (across all included PDFs) Chassis And Mast Manual 1 Pages: 406 Chassis And Mast Manual 2 Pages: 375 Gm Engine Service Manual Pages: 204 Gm Lpg Fuel System Supplement 1 Pages: 402 Gm Lpg Fuel System Supplement 2 Pages: 296 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Digital Format: ZIP (containing multiple PDF files) 📖 Manual Coverage Systems Covered Chassis: Front axle, Rear axle, Front wheels, Rear wheels, Chassis frame Mast: Simplex Mast, Duplex Mast, Triplex Mast, Lift and tilt cylinders Powertrain: Engine and Transmission assemblies Transmission: Powershift Transmission, Control Valve Cooling System: Fan Belt Removal, Inspection, and Adjustment Electrical System: Console box, Combination Meter, Lamp bulb specifications, Electrical system schematics Brake System: Caliper, Brake pedal, Master cylinder Steering System: Steering control valve Hydraulic System: Hydraulic tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve Engine Fuel System: Gasoline Fuel System (pre-2004), LP Fuel System (pre-2004), LPG Fuel System Components, Diagnosis, DTCs Engine Electrical: Ignition System, Distributor, Alternator, V-Belt, Starter Motor, ECU Input/Output Interfaces, Engine Wiring Harness Repair Special Tools: Lists and describes special tools required for maintenance and repair. Procedures Included Maintenance: Periodic replacement of parts, Lubrication standards, General maintenance procedures Diagnostics: Troubleshooting procedures, Symptom diagnostics, DTC diagnostic codes, Oil leak diagnosis, Valve train diagnosis Repair: Component removal and installation, Overhaul procedures (engine), System repair (brakes, hydraulics, steering) Installation: Engine replacement, Component installation Technical Data: Includes general information, dimensions, technical data, service data, inspection standards, and special tool information. Technical Depth Depth: Comprehensive Workshop Level (suitable for skilled technicians) Diagnostics Detail: Advanced diagnostic information and procedures, including scan tool usage for LPG systems Rebuild Information: Detailed information on determining when to overhaul engines and component overhaul procedures 📊 Manual Specifications File Format Format: PDF within a ZIP archive Print Quality Quality: Original factory manual quality with high-resolution illustrations Graphic Quality: High quality images and circuit diagrams Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) Features Searchable Text: Yes Printable: Yes (without restrictions) Bookmarks: Yes Documentation Source: Original Factory Manuals ⚙️ Engine Specifications Primary Engine Engine Model: GM 4.3L, G6 (V6 Gasoline/LPG) Engine Details Displacement: 4.3 Liters (262 cubic inches) - typical for GM 4.3L V6 Fuel System Fuel Type: LPG (Liquid Propane Gas) Lpg System Coverage: Detailed information on LPG fuel system components, diagnosis, and servicing. Performance Power Torque: Specific power and torque figures are detailed within the engine service manuals, varying slightly by application and year of manufacture. Engine Maintenance Timing Belt: N/A (GM 4.3L typically uses a timing chain) Alternator Belt: Covered (Alternator and V-Belt) Spark Plugs: Refer to specific engine service data for replacement intervals and specifications. Torque Specifications: Major Nuts and Bolts Tightening Torque is a dedicated section in the GM engine manual, crucial for proper assembly. 🔧 Transmission Standard Type: Powershift Transmission Features: Includes detailed coverage of the transmission control valve and general transmission repair procedures. Fluid Specifications Fluid Type: Specific Powershift Transmission fluid type and capacity detailed in the manual (refer to Chassis and Mast Service Manual). Maintenance Service Intervals: Refer to the 'Periodic replacement of parts' and 'Lubrication standards' sections in the Chassis and Mast Service Manual. 📐 Dimensions Exterior General Dimensions: Various capacities (3500kg to 7000kg) imply different overall dimensions. Specific dimensions for each model are found in the manual under 'GENERAL INFORMATION' -> 'Dimensions'. Weights Main Component Weight: Specific weights for major components are provided in the 'SERVICE DATA' section of the Chassis and Mast Service Manual. 🛡️ Safety Features Ratings Forklift Safety: Manual covers safety-critical systems like brakes and hydraulics. Specific forklift safety ratings or certifications are not detailed in the service manual itself but are inherent to the truck's design and operation. Active Features Braking System: Comprehensive coverage of the brake system (caliper, pedal, master cylinder). Passive Features Mast Safety: Detailed information on mast operation and safety valves (e.g., down...
Essential technical documentation for owners, operators, and maintenance personnel of Mitsubishi FGC-K series LPG forklift trucks.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-accurate repair and maintenance information, significantly reducing downtime and improving operational efficiency compared to generic or unofficial guides.
Key Features
Documentation Type:
Original Factory Workshop Service Manuals
Content Quality:
High-quality illustrations, detailed schematics, and step-by-step procedures.
Technical Focus:
Focuses on operational, maintenance, and repair aspects.
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis, Mast, Powertrain, Electrical, Hydraulic, Brake, Steering Systems
Engine Coverage:
GM 4.3L, G6 Gasoline & LPG Fuel Systems
Page Count
Total Pages:
Approximately 1723 pages (across all included PDFs)
Chassis And Mast Manual 1 Pages:
406
Chassis And Mast Manual 2 Pages:
375
Gm Engine Service Manual Pages:
204
Gm Lpg Fuel System Supplement 1 Pages:
402
Gm Lpg Fuel System Supplement 2 Pages:
296
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
ZIP (containing multiple PDF files)
📖 Manual Coverage
Systems Covered
Chassis:
Front axle, Rear axle, Front wheels, Rear wheels, Chassis frame
Mast:
Simplex Mast, Duplex Mast, Triplex Mast, Lift and tilt cylinders
Powertrain:
Engine and Transmission assemblies
Transmission:
Powershift Transmission, Control Valve
Cooling System:
Fan Belt Removal, Inspection, and Adjustment
Electrical System:
Console box, Combination Meter, Lamp bulb specifications, Electrical system schematics
Brake System:
Caliper, Brake pedal, Master cylinder
Steering System:
Steering control valve
Hydraulic System:
Hydraulic tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
Engine Fuel System:
Gasoline Fuel System (pre-2004), LP Fuel System (pre-2004), LPG Fuel System Components, Diagnosis, DTCs
Detailed information on LPG fuel system components, diagnosis, and servicing.
Performance
Power Torque:
Specific power and torque figures are detailed within the engine service manuals, varying slightly by application and year of manufacture.
Engine Maintenance
Timing Belt:
N/A (GM 4.3L typically uses a timing chain)
Alternator Belt:
Covered (Alternator and V-Belt)
Spark Plugs:
Refer to specific engine service data for replacement intervals and specifications.
Torque Specifications:
Major Nuts and Bolts Tightening Torque is a dedicated section in the GM engine manual, crucial for proper assembly.
🔧 Transmission
Standard
Type:
Powershift Transmission
Features:
Includes detailed coverage of the transmission control valve and general transmission repair procedures.
Fluid Specifications
Fluid Type:
Specific Powershift Transmission fluid type and capacity detailed in the manual (refer to Chassis and Mast Service Manual).
Maintenance
Service Intervals:
Refer to the 'Periodic replacement of parts' and 'Lubrication standards' sections in the Chassis and Mast Service Manual.
📐 Dimensions
Exterior
General Dimensions:
Various capacities (3500kg to 7000kg) imply different overall dimensions. Specific dimensions for each model are found in the manual under 'GENERAL INFORMATION' -> 'Dimensions'.
Weights
Main Component Weight:
Specific weights for major components are provided in the 'SERVICE DATA' section of the Chassis and Mast Service Manual.
🛡️ Safety Features
Ratings
Forklift Safety:
Manual covers safety-critical systems like brakes and hydraulics. Specific forklift safety ratings or certifications are not detailed in the service manual itself but are inherent to the truck's design and operation.
Active Features
Braking System:
Comprehensive coverage of the brake system (caliper, pedal, master cylinder).
Passive Features
Mast Safety:
Detailed information on mast operation and safety valves (e.g., down safety valve).
💡 Technology Features
Driver Assistance
Instrumentation:
Coverage of the 'Combination Meter' indicates diagnostic and operational indicators.
Engine Control
ECU:
ECU Input/Output Interfaces and Diagnostic Trouble Codes (DTCs) are covered for the GM engine, indicating electronic control capabilities.
Diagnostic Tools
Scan Tool Use:
Specific reference to 'Diagnostic Scan Tool (DST)' for LPG systems highlights the use of electronic diagnostic tools.
🔧 Maintenance
Service Intervals
Lubrication:
Detailed lubrication standards are provided, specifying types of lubricants and points of application.
Periodic Replacement:
Guidelines for the periodic replacement of key wear items are included.
Fluid Specifications
Engine Oil:
Specific engine oil viscosity and capacity for the GM 4.3L engine will be detailed in the GM engine service manuals.
Hydraulic Fluid:
Specific hydraulic fluid type and capacity detailed in the Chassis and Mast Service Manual.
Known Issues
Common Wear Items:
Manuals will cover typical wear items such as filters, brake components, and hydraulic seals, with guidelines for inspection and replacement.
Troubleshooting
Diagnostic Approach:
Structured diagnostic procedures for various systems, including symptom-based troubleshooting for LPG fuel systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (Forklift Division)
Model Evolution
Series Development:
The FGC-K series represents a line of robust LPG forklift trucks designed for industrial applications. Serial number prefixes indicate variations and potential model year ranges.
Al seleccionar una opción, se actualiza toda la página.