🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Canter Product Type: Service and Repair Manual Codes Chassis Codes Covered: FE639, FE649, FG639, FE640 Engine Codes Covered: 4M5, 4D3 Generation Model Years Covered: 2002, 2003, 2004 👋 Introduction Market Position Vehicle Segment: Light-duty commercial vehicle, chassis-cab configuration common, used for various utility and transport applications. Competitive Analysis Key Competitors: Competes with other light-duty commercial trucks such as Isuzu NPR, Hino 155, and similar offerings from manufacturers like Ford (e.g., Transit chassis), Chevrolet (Express chassis), and Freightliner (e.g., Sprinter chassis) depending on specific market and configuration. Key Features Manual Value Proposition: Provides comprehensive, in-depth technical information essential for maintaining and repairing specific Mitsubishi Fuso Canter models. Its extensive page count and detailed system coverage make it an invaluable resource for workshops and fleet managers. Vehicle Strengths: Known for durability, reliability, and a robust chassis design suitable for commercial applications. Versatile for various body conversions and work functions. 📋 Manual Details Coverage Areas Systems And Components: General Information, Maintenance Schedule, Engine (4M5 & 4D3), Lubrication, Fuel System & Engine Control (including Electronically Controlled Fuel Systems), Cooling System, Intake & Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Propeller Shaft, Front Axle, Rear Axle, Wheels & Tires, Front Suspension, Rear Suspension, Brakes (including ABS), Parking Brake, Steering System, Frame, Cab, Electrical System, Air Conditioning, Heater Page Count Total Pages: 1559 Manual Type Type: Service and Repair Manual / Workshop Manual Language Language: English Format File Format: PDF, ZIP 📖 Manual Coverage Systems Covered Engine Details: Comprehensive coverage for both 4M5 and 4D3 engine families, including mechanical components, fuel injection, ignition (if applicable), emissions control, cooling, lubrication, intake, and exhaust systems. Specific attention to electronically controlled fuel systems. Drivetrain Details: Detailed procedures for clutch operation and service, manual and automatic transmission overhauls, transfer case operation and maintenance, propeller shaft balancing and U-joint replacement, front and rear axle servicing including differentials and hub assemblies. Chassis And Suspension Details: In-depth coverage of steering systems, brake systems (including hydraulic components and ABS), parking brake mechanisms, wheel and tire service, front and rear suspension components (shocks, springs, control arms, etc.), and frame inspection and repair. Cab And Electrical Details: Coverage includes cab structure, body panels, door mechanisms, interior components, HVAC system (air conditioning and heater), and a comprehensive electrical system section detailing wiring diagrams, component testing, lighting, and charging systems. Procedures Included Diagnostic Procedures: Troubleshooting guides, diagnostic trouble code (DTC) interpretation for electronic systems, and systematic fault finding procedures for various components and systems. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation, including torque specifications and critical clearances for major assemblies like engines and transmissions. Maintenance And Inspection: Detailed maintenance schedules, fluid change intervals, lubrication points, and inspection procedures for all major vehicle systems to ensure optimal performance and longevity. Technical Depth Depth Of Coverage: Highly detailed, covering from basic preventive maintenance and fluid checks to complex engine and transmission overhauls, electrical system diagnostics, and chassis component replacement. Suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Digital Format: PDF and ZIP archive. PDF format typically offers searchable text, bookmark navigation, and high-resolution printable pages. Print Quality Printable Resolution: High-resolution, suitable for clear printing of diagrams, illustrations, and text. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 4M5 series (e.g., 4M51) and 4D3 series (e.g., 4D33, 4D34). Specific displacements and configurations vary by chassis code and market. Performance Typical Horsepower Range: Engine power outputs typically range from approximately 100 to 160 horsepower, depending on the specific engine variant and emissions control system. Typical Torque Range: Torque figures commonly fall between 200 to 300 lb-ft, optimized for low-end grunt required for commercial loads. Fuel System Fuel Delivery: Typically features a direct injection diesel fuel system, often with common rail technology for higher-pressure fuel delivery and improved efficiency. Covered in detail, including electronically controlled fuel systems. 🔧 Transmission Standard Manual Transmission: Manual transmissions are common, often 5-speed or 6-speed units. Detailed repair and overhaul procedures are included. Optional Automatic Transmission: Optional automatic transmissions may be available on certain configurations. The manual covers their operation, maintenance, and repair. Features Transfer Case: Applicable to 4WD variants (FG series), the manual covers transfer case operation, maintenance, and repair. 📐 Dimensions Exterior Chassis Configurations: Various wheelbase lengths and cab styles (e.g., standard cab, crew cab) are available, influencing overall dimensions. The manual covers all these variations. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) typically ranges from 10,000 lbs to 15,000 lbs or higher, depending on the specific model and axle configurations. Detailed GVWR specifications are expected within the manual. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings are typically not published for commercial chassis-cab vehicles in...