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Mitsubishi Galant 1999 Full Service Repair Manual

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The Mitsubishi Galant, produced for the 1999 model year, represents the eighth generation of this mid-size sedan. Built on the E-platform, this vehicle offered a blend of aerodynamic styling and practical comfort, targeting value-oriented buyers. It was available with a range of efficient four-cylinder and V6 engines, paired with either front-wheel drive or an available all-wheel-drive system, making it a versatile option in its competitive segment. Known for its competitive pricing and solid engineering, the Galant aimed to provide a reliable and comfortable daily driving experience. This comprehensive service manual covers the full spectrum of repair, maintenance, and diagnostic procedures for the 1999 Mitsubishi Galant. It details essential maintenance tasks, including fluid changes and component replacements, alongside in-depth repair procedures for the engine, drivetrain, chassis, and electrical systems. The manual also provides critical technical specifications, troubleshooting guides for common issues, and safety information. Its purpose is to equip owners, technicians, and mechanics with the knowledge required to effectively maintain, diagnose, and repair the vehicle, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1999 Generation Generation Code: 8th Generation (1996-2003) Codes Chassis Codes: EA1A, EA2A, EA3A, EA5A, EA6A, EA7A, EC1A, EC5A, EC7A Platform: Mitsubishi E-platform 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Practical, value-oriented buyers seeking a reliable and comfortable daily driver with good fuel economy (for its class). Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu Key Features Design: Aerodynamic and smooth styling, often featuring dual headlights and a sleek profile for its era. Interior focused on practicality and comfort. Powertrain Options: Range of reliable 4-cylinder and V6 engines, available with FWD or AWD. Value Proposition: Offered a competitive package of features and performance at an attractive price point, often considered a strong value alternative. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair, Maintenance, Troubleshooting, Diagnostics, Rebuilding, Refurbishing, Restoration Secondary Coverage: Wiring Diagrams, Specifications, Procedures Page Count Estimated Pages: Over 1500 pages (typical for a comprehensive service manual of this era) Manual Type Type: Factory Service Manual (FSM) / Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, Engine control (ECU), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger (if applicable) Drivetrain: Transmission (Automatic & Manual), Driveshift shafts, Differentials, Transfer Case (AWD variants) Chassis: Suspension (Front & Rear), Steering system, Brake system (ABS, standard), Wheel alignment Electrical: Body electrical, Lighting system, Instrument cluster, Power accessories (windows, locks, mirrors), Audio system, Climate control (HVAC), Ignition system, Starting system, Charging system, ECU/ECM diagnosis, Wiring diagrams Body: Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, Glass, Seals, Convertible top (if applicable), Body sealant and adhesive specifications Procedures Included Maintenance Procedures: Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes, Belt inspection and replacement, Battery maintenance Repair Procedures: Engine overhaul, Transmission rebuild, Brake caliper replacement, Suspension component replacement, Alternator/Starter replacement, Radiator replacement, Fuel pump replacement Troubleshooting: Diagnostic trouble codes (DTCs), Symptom-based diagnostics, Electrical fault finding, Engine performance issues Technical Data And Specs: Torque specifications, Clearances, Fluid capacities, Component dimensions, Electrical resistance values, Diagnostic data Technical Depth Depth: Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text (if digitally scanned correctly) Print Quality Printability: Printable (suitable for home or professional printing) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (2.0L SOHC/DOHC) Displacement: 1997 cc Configuration: Inline 4-cylinder, DOHC, 16-valve Horsepower: Approx. 140-150 hp (depending on specific tuning/market) Torque: Approx. 130-140 lb-ft (depending on specific tuning/market) Secondary Engine Engine Code: 6A12 (2.5L V6 SOHC/MIVEC) Displacement: 2498 cc Configuration: V-Type 6-cylinder, SOHC, 24-valve Horsepower: Approx. 160-170 hp Torque: Approx. 150-160 lb-ft Tertiary Engine Engine Code: 6A13 (2.5L V6 DOHC/MIVEC) Displacement: 2498 cc Configuration: V-Type 6-cylinder, DOHC, 24-valve Horsepower: Approx. 170-180 hp Torque: Approx. 160-170 lb-ft Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Electronic Fuel Injection (EFI), Multi-point Fuel Pump Type: In-tank electric 🔧 Transmission Standard Type: 4-speed Automatic (INVECS-II) Optional Type: 5-speed Manual Features AWD System: Available All-Wheel Drive (AWD) with viscous coupling or active center differential (depending on trim/market) Automatic Transmission Control: INVECS-II (Intelligent and Innovative Vehicle Electronic Control System) with adaptive shifting 📐 Dimensions Exterior Length: Approx. 4750-4770 mm (187.0-187.8 in) Width: Approx. 1770-1780 mm (69.7-70.1 in) Height: Approx. 1400-1430 mm (55.1-56.3 in) Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight: Approx. 1400-1550 kg (3086-3417 lbs) depending on engine/drivetrain Gross Vehicle Weight Rating: Varies by model and configuration, consult specific vehicle data or manual. 🛡️ Safety Features Ratings NHTSA Front Impact: Not extensively documented for this specific year/model by...
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Mitsubishi Galant 1999 Full Service Repair ManualMitsubishi Galant 1999 Full Service Repair ManualMitsubishi Galant 1999 Full Service Repair ManualMitsubishi Galant 1999 Full Service Repair Manual
The Mitsubishi Galant, produced for the 1999 model year, represents the eighth generation of this mid-size sedan. Built on the E-platform, this vehicle offered a blend of aerodynamic styling and practical comfort, targeting value-oriented buyers. It was available with a range of efficient four-cylinder and V6 engines, paired with either front-wheel drive or an available all-wheel-drive system, making it a versatile option in its competitive segment. Known for its competitive pricing and solid engineering, the Galant aimed to provide a reliable and comfortable daily driving experience. This comprehensive service manual covers the full spectrum of repair, maintenance, and diagnostic procedures for the 1999 Mitsubishi Galant. It details essential maintenance tasks, including fluid changes and component replacements, alongside in-depth repair procedures for the engine, drivetrain, chassis, and electrical systems. The manual also provides critical technical specifications, troubleshooting guides for common issues, and safety information. Its purpose is to equip owners, technicians, and mechanics with the knowledge required to effectively maintain, diagnose, and repair the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1999
Generation
Generation Code:
8th Generation (1996-2003)
Codes
Chassis Codes:
EA1A, EA2A, EA3A, EA5A, EA6A, EA7A, EC1A, EC5A, EC7A
Platform:
Mitsubishi E-platform
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Practical, value-oriented buyers seeking a reliable and comfortable daily driver with good fuel economy (for its class).
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design:
Aerodynamic and smooth styling, often featuring dual headlights and a sleek profile for its era. Interior focused on practicality and comfort.
Powertrain Options:
Range of reliable 4-cylinder and V6 engines, available with FWD or AWD.
Value Proposition:
Offered a competitive package of features and performance at an attractive price point, often considered a strong value alternative.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair, Maintenance, Troubleshooting, Diagnostics, Rebuilding, Refurbishing, Restoration
Secondary Coverage:
Wiring Diagrams, Specifications, Procedures
Page Count
Estimated Pages:
Over 1500 pages (typical for a comprehensive service manual of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Engine control (ECU), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger (if applicable)
Drivetrain:
Transmission (Automatic & Manual), Driveshift shafts, Differentials, Transfer Case (AWD variants)
Chassis:
Suspension (Front & Rear), Steering system, Brake system (ABS, standard), Wheel alignment
Electrical:
Body electrical, Lighting system, Instrument cluster, Power accessories (windows, locks, mirrors), Audio system, Climate control (HVAC), Ignition system, Starting system, Charging system, ECU/ECM diagnosis, Wiring diagrams
Body:
Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, Glass, Seals, Convertible top (if applicable), Body sealant and adhesive specifications
Procedures Included
Maintenance Procedures:
Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes, Belt inspection and replacement, Battery maintenance
Repair Procedures:
Engine overhaul, Transmission rebuild, Brake caliper replacement, Suspension component replacement, Alternator/Starter replacement, Radiator replacement, Fuel pump replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), Symptom-based diagnostics, Electrical fault finding, Engine performance issues
Technical Data And Specs:
Torque specifications, Clearances, Fluid capacities, Component dimensions, Electrical resistance values, Diagnostic data
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text (if digitally scanned correctly)
Print Quality
Printability:
Printable (suitable for home or professional printing)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (2.0L SOHC/DOHC)
Displacement:
1997 cc
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Horsepower:
Approx. 140-150 hp (depending on specific tuning/market)
Torque:
Approx. 130-140 lb-ft (depending on specific tuning/market)
Secondary Engine
Engine Code:
6A12 (2.5L V6 SOHC/MIVEC)
Displacement:
2498 cc
Configuration:
V-Type 6-cylinder, SOHC, 24-valve
Horsepower:
Approx. 160-170 hp
Torque:
Approx. 150-160 lb-ft
Tertiary Engine
Engine Code:
6A13 (2.5L V6 DOHC/MIVEC)
Displacement:
2498 cc
Configuration:
V-Type 6-cylinder, DOHC, 24-valve
Horsepower:
Approx. 170-180 hp
Torque:
Approx. 160-170 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Multi-point
Fuel Pump Type:
In-tank electric
🔧 Transmission
Standard
Type:
4-speed Automatic (INVECS-II)
Optional
Type:
5-speed Manual
Features
AWD System:
Available All-Wheel Drive (AWD) with viscous coupling or active center differential (depending on trim/market)
Automatic Transmission Control:
INVECS-II (Intelligent and Innovative Vehicle Electronic Control System) with adaptive shifting
📐 Dimensions
Exterior
Length:
Approx. 4750-4770 mm (187.0-187.8 in)
Width:
Approx. 1770-1780 mm (69.7-70.1 in)
Height:
Approx. 1400-1430 mm (55.1-56.3 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1400-1550 kg (3086-3417 lbs) depending on engine/drivetrain
Gross Vehicle Weight Rating:
Varies by model and configuration, consult specific vehicle data or manual.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively documented for this specific year/model by NHTSA for 1999. Typically received 4-star ratings in similar vehicles of the era.
IIHS Side Impact:
Not extensively documented for this specific year/model by IIHS for 1999. Likely considered 'Acceptable' or 'Marginal' for the period.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims
Traction Control:
Traction Control System (TCS) available on some AWD models or higher trims
Passive Features
Airbags:
Driver and Front Passenger Airbags standard on most models
Seatbelts:
3-point front and rear seatbelts, pre-tensioners for front seats
Body Structure:
Reinforced impact zones, energy-absorbing steering column
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player. Basic speaker systems, some higher trims had premium sound options.
Climate Control:
Manual or automatic climate control (HVAC) with front and rear vents, optional heated seats.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on some models.
Connectivity
Phone Integration:
None (no Bluetooth or smartphone integration available)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months (refer to manual for specific oil type and severe service conditions)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium plugs)
Timing Belt Replacement:
Crucial for 4G63/6A1x engines; typically 60,000 - 90,000 miles or 5-7 years. Refer to manual for precise interval and inspection requirements.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 API SG/SH/SJ rated (check manual for precise viscosity and API rating)
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi recommends DiaQueen Super Long Life Coolant (SLLC) or equivalent.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SP-II M or equivalent Dexron III/Mercon compatible fluid
Transmission Fluid Manual:
GL-4 gear oil, viscosity typically 75W-90
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Dexron II/III ATF or specific power steering fluid as per manual
Known Issues
Engine:
Timing belt failure (if not replaced on schedule), oil leaks (valve cover gasket, oil pan gasket), occasional ignition coil issues on some engines, carbon buildup on intake valves.
Transmission:
Automatic transmission solenoids can fail, leading to shifting problems. Manual clutch wear.
Suspension:
Worn control arm bushings, ball joints, and struts are common with age and mileage.
Electrical:
Window regulator failures, power lock actuator issues, instrument cluster gauge problems (e.g., tachometer), corroded grounds.
Body:
Rust issues in certain climates (wheel wells, rocker panels), window seal degradation, door handle failures.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi Motors, a Japanese multinational automotive manufacturer with a history dating back to 1917, known for innovation and robust engineering.
Model Evolution
Generation Introduction:
The 8th generation Galant (launched in Japan in 1996, North America in 1998 for the 1999 model year) represented a significant redesign with a focus on European styling cues and improved dynamics.
Trim Levels:
Offered in various trim levels such as ES, LS, GS, GT, and VR-4 (high-performance AWD variant, though VR-4 was more prominent in earlier generations/other markets for '99)
Production
Production Period:
1996-2003 (8th Generation)
Manufacturing Locations:
Primarily Japan, also assembled in other global locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1999 Galant are not widely publicized, the 8th generation was generally well-regarded for its styling and value proposition within its segment at launch.
Ratings
Consumer Reports:
Consumer Reports ratings for this model year varied; some aspects were praised (e.g., ride comfort), while others received average or below-average scores (e.g., reliability in certain areas).
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