Mitsubushi GALANT Full Service & Repair Manual 1989-1993
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E30/E40 Series Production Years Covered: 1989-1993 Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A, E41A, E42A, E43A, E44A, E45A, E47A, E49A 👋 Introduction Market Position Segment: Mid-size sedan and coupe, known for its sporty handling and distinctive styling in its era Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina Key Features Design: Aerodynamic styling, often featuring pop-up headlights in earlier models of this generation, and a driver-focused interior Performance Variants: Availability of turbocharged (GSR, VR-4) performance variants offering significantly enhanced power and handling AWD: Optional All-Wheel Drive (AWD) system, particularly in the performance-oriented Galant VR-4, enhancing traction and stability 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format Delivery: Instant Download (Digital) Licensing: No expiry dates, no extra fees 📖 Manual Coverage Systems Covered Engine: 4G63, 4G63T, 4G13, 4G15, 6G71, 6G72 (Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management systems) Transmission: Manual (W5M33, KM210-2) and Automatic (F4A21, F4A22, F4A23, V4A51) transmission overhaul, diagnostics, and repair Drivetrain: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including differentials, driveshafts, and CV joints Suspension: Front MacPherson strut, Rear multi-link suspension system component overhaul, alignment, and troubleshooting Brakes: Front disc (ventilated and solid), Rear disc and drum brake systems, ABS (Anti-lock Braking System) diagnostics and repair Steering: Power assisted rack and pinion steering system overhaul, diagnostics, and fluid service Electrical: Full electrical schematics, wiring diagrams, component testing, starter, alternator, battery system service, lighting, and accessory circuits Body And Interior: Body panel replacement, door mechanisms, glass, interior trim, seat adjustments, and exterior trim components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant service, blower motor, and climate control unit repair Chassis And Frame: Frame inspection, collision repair guidelines, and chassis component replacement Procedures Included Maintenance: Routine scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and changes Repair: Component-level repair and replacement for all covered systems, including engine, transmission, brakes, suspension, and electrical Troubleshooting: Diagnostic procedures, fault code interpretation (where applicable), symptom-based troubleshooting guides Overhaul: Complete engine and transmission overhaul procedures, including disassembly, inspection, and reassembly specifications Alignment: Wheel alignment specifications and procedures for front and rear suspensions Diagnostics: In-depth diagnostic steps for engine performance, electrical faults, and mechanical issues Technical Depth Scope: Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts Detail Level: Includes torque specifications, clearances, assembly sequences, and diagnostic flowcharts Illustrations: Contains numerous diagrams, exploded views, and illustrations to aid in understanding procedures 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text for quick access to specific topics and components Printability: Printable pages for offline use and workshop convenience Print Quality Resolution: High-resolution scans ensuring clarity of text and diagrams Binding Type Physical Format: Not Applicable (Digital Download) Paper Type Physical Format: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Options: 4G63 (2.0L DOHC), 4G63T (2.0L DOHC Turbocharged), 4G15 (1.5L SOHC), 4G13 (1.3L SOHC), 6G71 (2.5L V6 SOHC), 6G72 (3.0L V6 SOHC) Performance 4G63 Horsepower: Approx. 140-150 hp (Naturally Aspirated), Approx. 195-205 hp (Turbocharged GSR/VR-4) 6G71 Horsepower: Approx. 140-150 hp Torque Specifications: Varies significantly by engine; e.g., 4G63T approx. 203 lb-ft (Turbocharged) Fuel System Injection Type: Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating recommendations available in manual) Emission Control Systems: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, and electronic engine control units (ECU) 🔧 Transmission Standard Type Options: 5-speed Manual Transmission (5MT) and 4-speed Automatic Transmission (4AT) Optional AWD Transmission: All-Wheel Drive (AWD) system available, often paired with specific engine/trim levels (e.g., VR-4 models) Features Automatic Modes: Some automatic transmissions may feature sport or economy modes Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil, SAE 75W-90 recommended (refer to manual for exact spec) Automatic Transmission Fluid: DIA QUEEN ATF SP-III or equivalent (refer to manual for exact spec) 📐 Dimensions Exterior Wheelbase: Approximately 100.4 inches (2550 mm) Length: Approximately 175.8 - 177.2 inches (4465 - 4490 mm) Width: Approximately 67.3 - 67.7 inches (1710 - 1720 mm) Height: Approximately 53.7 - 54.7 inches (1365 - 1390 mm) Weights Curb Weight: Approximately 2700 - 3300 lbs (1225 - 1500 kg), varies by model and drivetrain 🛡️ Safety Features Ratings NHTSA Ratings: Limited historical data for this specific era; later models and similar vehicles from this period generally received average to good ratings for their time. Active Features ABS: Anti-lock Braking System (ABS) available on select models and trims Passive Features Seatbelts: Three-point retractable front seatbelts, lap belts for rear passengers Airbags: Driver's side airbag became more common towards the end of this generation, optional on some models. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, often with optional CD...
Unleaded Gasoline (Octane rating recommendations available in manual)
Emission Control
Systems:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, and electronic engine control units (ECU)
🔧 Transmission
Standard
Type Options:
5-speed Manual Transmission (5MT) and 4-speed Automatic Transmission (4AT)
Optional
AWD Transmission:
All-Wheel Drive (AWD) system available, often paired with specific engine/trim levels (e.g., VR-4 models)
Features
Automatic Modes:
Some automatic transmissions may feature sport or economy modes
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, SAE 75W-90 recommended (refer to manual for exact spec)
Automatic Transmission Fluid:
DIA QUEEN ATF SP-III or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Wheelbase:
Approximately 100.4 inches (2550 mm)
Length:
Approximately 175.8 - 177.2 inches (4465 - 4490 mm)
Width:
Approximately 67.3 - 67.7 inches (1710 - 1720 mm)
Height:
Approximately 53.7 - 54.7 inches (1365 - 1390 mm)
Weights
Curb Weight:
Approximately 2700 - 3300 lbs (1225 - 1500 kg), varies by model and drivetrain
🛡️ Safety Features
Ratings
NHTSA Ratings:
Limited historical data for this specific era; later models and similar vehicles from this period generally received average to good ratings for their time.
Active Features
ABS:
Anti-lock Braking System (ABS) available on select models and trims
Passive Features
Seatbelts:
Three-point retractable front seatbelts, lap belts for rear passengers
Airbags:
Driver's side airbag became more common towards the end of this generation, optional on some models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with optional CD player or premium sound systems (e.g., Mitsubishi-branded units).
Display:
Basic analog gauges and warning lights. Climate control displays are typically analog or simple digital readouts.
Driver Assistance
Cruise Control:
Electronic cruise control available on many models.
Connectivity
Mobile Integration:
No integrated Bluetooth or smartphone connectivity; aftermarket solutions are required.
Lighting
Headlights:
Halogen headlights, with pop-up (retractable) headlights featured on some styling variants of this generation.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for specifics)
Timing Belt Replacement:
Crucial for interference engines (like 4G63/4G63T). Recommended every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Refer to manual for specific engine.
Fluid Specifications
Engine Oil:
SAE 5W-30, 10W-30, or 10W-40 depending on climate. API SG or higher. (Consult manual for precise recommendation)
Coolant:
Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (or equivalent) recommended.
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine:
Timing belt failure on interference engines can cause catastrophic damage. Oil leaks from valve cover gasket and oil pan gasket are common. Overheating due to aging cooling system components.
Transmission:
Automatic transmission clutch wear and failure, especially in high-mileage or hard-driven vehicles. Manual transmission synchro wear.
Electrical:
Corrosion in wiring harnesses and connectors. Faulty power window regulators, aging sensors (e.g., O2, MAP).
Suspension And Steering:
Worn ball joints, tie rod ends, and bushings leading to clunking noises and poor handling. Power steering pump leaks.
Rust:
Corrosion is a common issue for vehicles of this age, particularly in rust-belt regions. Check wheel wells, rocker panels, and underbody.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, founded in 1970, with a history of innovation and diverse product lines.
Model Evolution
Galant Lineage:
The Galant nameplate has been used since 1969, evolving through numerous generations and body styles, consistently positioned as a family sedan with performance options.
E30 E40 Era:
This generation (E30/E40) represented a significant styling and engineering update, introducing aerodynamic designs and advanced features like AWD on performance models.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other global locations depending on market.
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Galant VR-4, in particular, received critical acclaim for its innovative all-wheel-drive and turbocharged technology, often praised in automotive publications for its handling and performance for its class.
Ratings
Reliability Reputation:
Generally considered to have average to good reliability for its era, though maintenance and timely repairs are crucial, especially for the turbocharged models.
Certifications
Emissions Compliance:
Designed to meet emissions standards of the late 1980s and early 1990s, with detailed emission system repair procedures in the manual.
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