Mitsubushi GALANT 1997-2003 Service Repair Manual 1998 1999
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 8th Generation (1996-2004) Codes Platform: Mitsuoka Galant Sigma / Mitsubishi E-Platform 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: DIY enthusiasts, independent repair shops, professional mechanics Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Contour, Chevrolet Malibu Key Features Vehicle Appeal: Stylish design, comfortable ride, reputation for reliability (especially with specific engines), good value proposition Manual Value: Provides in-depth technical information equivalent to factory-issued manuals, empowering owners and technicians for accurate diagnosis and repair. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 Market Focus: North American Market (primarily, with global applicability) Page Count Estimated Page Count: Approximately 2000+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication system, exhaust system Transmission: Automatic Transmission (AT), Manual Transmission (MT) (if applicable to specific models covered), clutch system, driveline, axles Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires Body & Electrical: Body structure, exterior panels, interior trim, HVAC system, lighting system, power accessories (windows, locks, mirrors), audio system, instrument panel, wiring diagrams, fuses and relays, engine control module (ECM), body control module (BCM) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement Repair: Engine overhaul, transmission overhaul, suspension component replacement, brake caliper/rotor service, electrical component diagnosis and replacement, body panel repair and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) explanation and resolution, component testing procedures Specifications: Torque specifications for all fasteners, clearances, fluid capacities, pressure specifications, electrical resistance values Technical Depth Depth: Comprehensive (covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics, and body repair) 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Searchability: Searchable text for easy navigation and information retrieval Zoom Capability: High resolution allowing for zoom to view detailed diagrams and part illustrations Printable Pages: Allows for printing of individual pages or entire sections as needed Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi Sirius (4G6 Family) Engine Code Typical Usdm: 4G63 (2.4L SOHC) Displacement Usdm: 2.4 Liters (2351 cc) Cylinders: Inline 4-Cylinder Valvetrain: SOHC (Single Overhead Camshaft), 16 Valves Performance Horsepower Typical: Approximately 140-150 hp @ 5500-6000 rpm Torque Typical: Approximately 170-180 lb-ft @ 3000-4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, 89+ for optimal performance) Engine Variations Other Engine Options: Some markets may have featured a 3.0L V6 (6G72) engine. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (FWD) Optional Transmission Type: 5-Speed Manual Transmission (available on select trims) Features Automatic Features: Electronically Controlled Transmission (ECT) with 'Power'/'Normal' modes Fluid Specs Atf Type: Mitsubishi Diaqueen SPIII ATF (or equivalent DEXRON-III/MERCON) Fluid Capacity Atf Capacity Approx: 3.7 - 4.3 Quarts (when changing fluid and filter) 📐 Dimensions Exterior Length: Approx. 185.7 inches (4717 mm) Width: Approx. 70.1 inches (1781 mm) Height: Approx. 55.7 inches (1415 mm) Wheelbase: Approx. 104.3 inches (2649 mm) Weights Curb Weight Typical: Approx. 3100 - 3300 lbs (1406 - 1497 kg) Gross Vehicle Weight Rating Gvwr: Refer to vehicle's specific VIN plate for exact GVWR Cargo Trunk Volume: Approx. 14.5 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact: Generally good ratings for its era, check specific model year reports. IIHS Side Impact: Acceptable to Good ratings depending on year and specific test parameters. Active Features ABS: Anti-lock Braking System (ABS) standard on most trims Traction Control: Traction Control System (TCS) available on higher trims or as an option Passive Features Airbags: Driver and Passenger front airbags standard Seat Belts: 3-point front and rear seat belts, pretensioners for front seats Child Seat Anchors: LATCH system not standard on all models of this generation; check for ISOFIX points if applicable. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player with 6-speaker system on higher trims. Navigation: Optional factory navigation system available on some higher-end trims, though less common for the specified years. Driver Assistance Cruise Control: Standard on most trims Keyless Entry: Available as an option on certain trims Connectivity Auxiliary Input: Not typically available from the factory; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation). Air Filter Replacement: Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection. Spark Plug Replacement: Platinum-tipped spark plugs typically last 60,000 to 100,000...
Torque specifications for all fasteners, clearances, fluid capacities, pressure specifications, electrical resistance values
Technical Depth
Depth:
Comprehensive (covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics, and body repair)
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Searchability:
Searchable text for easy navigation and information retrieval
Zoom Capability:
High resolution allowing for zoom to view detailed diagrams and part illustrations
Printable Pages:
Allows for printing of individual pages or entire sections as needed
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi Sirius (4G6 Family)
Engine Code Typical Usdm:
4G63 (2.4L SOHC)
Displacement Usdm:
2.4 Liters (2351 cc)
Cylinders:
Inline 4-Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft), 16 Valves
Performance
Horsepower Typical:
Approximately 140-150 hp @ 5500-6000 rpm
Torque Typical:
Approximately 170-180 lb-ft @ 3000-4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, 89+ for optimal performance)
Engine Variations
Other Engine Options:
Some markets may have featured a 3.0L V6 (6G72) engine.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (FWD)
Optional
Transmission Type:
5-Speed Manual Transmission (available on select trims)
Features
Automatic Features:
Electronically Controlled Transmission (ECT) with 'Power'/'Normal' modes
Refer to vehicle's specific VIN plate for exact GVWR
Cargo
Trunk Volume:
Approx. 14.5 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Generally good ratings for its era, check specific model year reports.
IIHS Side Impact:
Acceptable to Good ratings depending on year and specific test parameters.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most trims
Traction Control:
Traction Control System (TCS) available on higher trims or as an option
Passive Features
Airbags:
Driver and Passenger front airbags standard
Seat Belts:
3-point front and rear seat belts, pretensioners for front seats
Child Seat Anchors:
LATCH system not standard on all models of this generation; check for ISOFIX points if applicable.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player with 6-speaker system on higher trims.
Navigation:
Optional factory navigation system available on some higher-end trims, though less common for the specified years.
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Available as an option on certain trims
Connectivity
Auxiliary Input:
Not typically available from the factory; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Platinum-tipped spark plugs typically last 60,000 to 100,000 miles. Iridium plugs offer longer life. Check manual for specific type.
Timing Belt Replacement:
Critical maintenance item for the 4G63 engine. Recommended replacement every 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 API SJ or higher (check owner's manual for specific viscosity and API rating based on climate).
Engine Oil Capacity:
Approximately 4.5 - 4.8 Quarts (4.3 - 4.5 Liters) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with P-HOAT or OAT technology). Do not mix coolant types.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check reservoir cap for specific recommendation).
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration and noise.
Ignition System:
Distributorless Ignition System (DIS) components like coils and spark plug wires can fail.
Transmission:
Some automatic transmissions may exhibit shifting issues or wear over time, especially with high mileage or neglected maintenance.
HVAC Blend Door Actuator:
Common failure point, causing improper air temperature control or no airflow from certain vents.
Power Window Regulators:
Can fail, leading to windows not moving up or down.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.
Model Evolution
Galant Lineage:
The Galant has a long history, with the 8th generation representing a significant redesign with a more aerodynamic and rounded profile.
8Th Gen Key Changes:
Introduction of a larger platform, advanced styling, and improved interior comfort and features compared to its predecessor.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other global locations.
Production Years For 8Th Gen:
1996-2004 (Model years 1997-2003 for North America)
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Received generally positive reviews for its styling and value, though often overshadowed by Japanese competitors in terms of outright performance or long-term reliability metrics compared to class leaders.
Ratings
Consumer Reports:
Variable reliability ratings throughout its production, with some years performing better than others. The manual helps identify potential weak points and maintenance needs.
Certifications
Emisiones Standards:
Meets EPA and CARB emissions standards for its respective model years.
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