Mitsubushi GALANT Service Repair Workshop Manual 2005 ONWARDS

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Codes Product Identifier: Mitsubishi_Galant_Service_Repair_Workshop_Manual_2005_ONWARDS 👋 Introduction Market Position Positioning: The Mitsubishi Galant, particularly from the 2005 onwards generation, competed in the mid-size sedan segment. It aimed to offer a blend of comfort, performance, and value, often positioned as a practical and stylish choice for families and individuals. Competitive Analysis Competitors: Key competitors during this period included vehicles like the Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu, and Hyundai Sonata. Key Features Features Highlight: The Galant typically featured a range of engine options, comfortable interiors, and modern amenities for its time. This manual empowers owners and independent technicians to maintain and repair these specific features. Manual Purpose Purpose: To provide comprehensive, vehicle-specific repair and maintenance information for technicians and advanced DIY enthusiasts, mirroring the resources used by dealership service departments. 📋 Manual Details Coverage Areas Comprehensive Coverage: Covers all models and all repairs A-Z from 2005 onwards. Model Year Range: 2005 onwards, encompassing all variations and updates within this period for the Mitsubishi Galant. Page Count Estimated Page Count: High (typically 1000+ pages for a complete factory service manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF) Searchability: Digital PDF format ensures full text searchability, allowing users to quickly locate specific repair procedures, specifications, or diagnostic information. 📖 Manual Coverage Systems Covered Engine: Complete diagnosis, repair, and overhaul of all engine variants for the 2005 onwards Galant. Includes engine mechanical, lubrication, cooling, fuel, ignition, and emission control systems. Transmission: Detailed procedures for both automatic and manual transmissions. Covers diagnosis, repair, overhaul, fluid specifications, and torque converter service. Drivetrain: Front-wheel drive (FWD) system components, including axle shafts, CV joints, differential, and related seals and bearings. Suspension: Front and rear suspension systems, including shock absorbers, struts, control arms, ball joints, bushings, coil springs, and alignment procedures. Steering: Power steering system diagnosis and repair, including the steering rack, pump, hoses, and fluid specifications. Brakes: Hydraulic brake system components (discs and drums), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, master cylinder, brake lines, and bleeding procedures. Electrical: Complete electrical system schematics, wiring diagrams, component testing, diagnosis of lighting, accessories, starting and charging systems, sensors, and ECUs (Electronic Control Units). Body: Body panel removal and installation, door mechanisms, glass replacement, interior trim, exterior trim, bumpers, and structural components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, evaporator, and climate control modules. Restraints: Airbag system diagnosis, repair, and replacement procedures, including SRS (Supplemental Restraint System) components and fault codes. Diagnostic Troubleshooting: Comprehensive troubleshooting charts, diagnostic trouble codes (DTCs), and step-by-step diagnostic procedures for all vehicle systems. Emission Control: Covers the operation and diagnosis of emission control systems, including the catalytic converter, oxygen sensors (O2 sensors), EGR (Exhaust Gas Recirculation) system, and evaporative emission control (EVAP) system. Cooling System: Detailed procedures for radiator replacement, water pump service, thermostat replacement, coolant flush and fill, and diagnosis of overheating issues. Exhaust System: Information on exhaust manifold, catalytic converter, muffler, and pipe replacement, including gasket specifications and torque values. Fuel System Diagnosis: Includes procedures for fuel pump testing, fuel pressure regulator diagnosis, injector flow testing, and cleaning. Powertrain Control Module (PCM): Detailed information on PCM operation, diagnostic connectors, and parameters for engine and transmission management. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks. Component Replacement: Detailed instructions for replacing wear items and major components such as brake pads, rotors, batteries, alternators, starters, water pumps, timing belts/chains, radiators, and exhaust systems. Engine Overhaul: Instructions for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing service, head gasket replacement, and valve seat machining. Transmission Rebuild: Step-by-step guidance for the complete disassembly, inspection, repair, and reassembly of automatic and manual transmissions. Suspension And Steering Repair: Procedures for replacing struts, shocks, control arms, ball joints, tie rods, power steering pump, and rack and pinion assembly. Brake System Service: Caliber replacement, rotor resurfacing/replacement, brake line repair, ABS sensor replacement, and complete brake bleeding. Electrical System Diagnostics: Troubleshooting and repair of wiring harnesses, sensor faults, module issues, and component testing using multimeters and oscilloscopes. Body And Interior Repair: Panel alignment, door hinge adjustment, glass replacement, weatherstrip sealing, and interior trim panel removal/installation. HVAC System Repair: Refrigerant recharge, leak detection, compressor replacement, and climate control unit diagnostics. Body Control Module Programming: Information on programming and configuration of various electronic modules, if applicable to the model year. Wheel Alignment: Includes specifications and procedures for checking and adjusting wheel alignment parameters (camber, caster, toe) for optimal tire wear and handling. Timing Belt Chain: Crucial procedures for timing belt or chain replacement (depending on engine) to prevent catastrophic engine damage....

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Tipo: Car

Proveedor:

SKU: 27008

Colecciones: ALL Mitsubishi

Disponibilidad: En stock

Etiquetas: 2005 Car Galant Mitsubishi Mitsubushi

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Codes

Product Identifier:

Mitsubishi_Galant_Service_Repair_Workshop_Manual_2005_ONWARDS

👋 Introduction

Market Position

Positioning:

The Mitsubishi Galant, particularly from the 2005 onwards generation, competed in the mid-size sedan segment. It aimed to offer a blend of comfort, performance, and value, often positioned as a practical and stylish choice for families and individuals.

Competitive Analysis

Competitors:

Key competitors during this period included vehicles like the Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu, and Hyundai Sonata.

Key Features

Features Highlight:

The Galant typically featured a range of engine options, comfortable interiors, and modern amenities for its time. This manual empowers owners and independent technicians to maintain and repair these specific features.

Manual Purpose

Purpose:

To provide comprehensive, vehicle-specific repair and maintenance information for technicians and advanced DIY enthusiasts, mirroring the resources used by dealership service departments.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Covers all models and all repairs A-Z from 2005 onwards.

Model Year Range:

2005 onwards, encompassing all variations and updates within this period for the Mitsubishi Galant.

Page Count

Estimated Page Count:

High (typically 1000+ pages for a complete factory service manual)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

Searchability:

Digital PDF format ensures full text searchability, allowing users to quickly locate specific repair procedures, specifications, or diagnostic information.

📖 Manual Coverage

Systems Covered

Engine:

Complete diagnosis, repair, and overhaul of all engine variants for the 2005 onwards Galant. Includes engine mechanical, lubrication, cooling, fuel, ignition, and emission control systems.

Transmission:

Detailed procedures for both automatic and manual transmissions. Covers diagnosis, repair, overhaul, fluid specifications, and torque converter service.

Drivetrain:

Front-wheel drive (FWD) system components, including axle shafts, CV joints, differential, and related seals and bearings.

Suspension:

Front and rear suspension systems, including shock absorbers, struts, control arms, ball joints, bushings, coil springs, and alignment procedures.

Steering:

Power steering system diagnosis and repair, including the steering rack, pump, hoses, and fluid specifications.

Brakes:

Hydraulic brake system components (discs and drums), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, master cylinder, brake lines, and bleeding procedures.

Electrical:

Complete electrical system schematics, wiring diagrams, component testing, diagnosis of lighting, accessories, starting and charging systems, sensors, and ECUs (Electronic Control Units).

Body:

Body panel removal and installation, door mechanisms, glass replacement, interior trim, exterior trim, bumpers, and structural components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, evaporator, and climate control modules.

Restraints:

Airbag system diagnosis, repair, and replacement procedures, including SRS (Supplemental Restraint System) components and fault codes.

Diagnostic Troubleshooting:

Comprehensive troubleshooting charts, diagnostic trouble codes (DTCs), and step-by-step diagnostic procedures for all vehicle systems.

Emission Control:

Covers the operation and diagnosis of emission control systems, including the catalytic converter, oxygen sensors (O2 sensors), EGR (Exhaust Gas Recirculation) system, and evaporative emission control (EVAP) system.

Cooling System:

Detailed procedures for radiator replacement, water pump service, thermostat replacement, coolant flush and fill, and diagnosis of overheating issues.

Exhaust System:

Information on exhaust manifold, catalytic converter, muffler, and pipe replacement, including gasket specifications and torque values.

Fuel System Diagnosis:

Includes procedures for fuel pump testing, fuel pressure regulator diagnosis, injector flow testing, and cleaning.

Powertrain Control Module (PCM):

Detailed information on PCM operation, diagnostic connectors, and parameters for engine and transmission management.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks.

Component Replacement:

Detailed instructions for replacing wear items and major components such as brake pads, rotors, batteries, alternators, starters, water pumps, timing belts/chains, radiators, and exhaust systems.

Engine Overhaul:

Instructions for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing service, head gasket replacement, and valve seat machining.

Transmission Rebuild:

Step-by-step guidance for the complete disassembly, inspection, repair, and reassembly of automatic and manual transmissions.

Suspension And Steering Repair:

Procedures for replacing struts, shocks, control arms, ball joints, tie rods, power steering pump, and rack and pinion assembly.

Brake System Service:

Caliber replacement, rotor resurfacing/replacement, brake line repair, ABS sensor replacement, and complete brake bleeding.

Electrical System Diagnostics:

Troubleshooting and repair of wiring harnesses, sensor faults, module issues, and component testing using multimeters and oscilloscopes.

Body And Interior Repair:

Panel alignment, door hinge adjustment, glass replacement, weatherstrip sealing, and interior trim panel removal/installation.

HVAC System Repair:

Refrigerant recharge, leak detection, compressor replacement, and climate control unit diagnostics.

Body Control Module Programming:

Information on programming and configuration of various electronic modules, if applicable to the model year.

Wheel Alignment:

Includes specifications and procedures for checking and adjusting wheel alignment parameters (camber, caster, toe) for optimal tire wear and handling.

Timing Belt Chain:

Crucial procedures for timing belt or chain replacement (depending on engine) to prevent catastrophic engine damage. Includes tensioner and pulley replacement recommendations.

Battery Service:

Procedures for battery testing, replacement, and related electrical connections, including terminal cleaning and corrosion prevention.

Diagnostic Trouble Codes:

Lists and explains all relevant Diagnostic Trouble Codes (DTCs) for engine, transmission, ABS, SRS, and body control modules, with corresponding diagnostic flowcharts.

Technical Depth

Depth:

Complete, detailed, and specific to the Mitsubishi Galant. Provides factory-level repair procedures, specifications, and diagnostic information, not generic advice.

Diagnostic Tools:

The manual details the use of factory diagnostic scan tools (like MUT-III, though specific references may vary) and provides specifications for multimeter readings, oscilloscope patterns, and resistance values for accurate diagnosis.

Torque Specifications:

Includes precise torque specifications for all critical fasteners and components, essential for proper assembly and preventing damage during repairs.

📊 Manual Specifications

File Format

Format Details:

Likely a searchable PDF document, allowing for easy navigation and keyword searches. High-resolution scans of original factory manuals.

File Type:

Typically delivered as a PDF file, often unlocked for printing and copying of specific pages.

Print Quality

Quality:

Professionally scanned for clarity, with sharp text and legible diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

The 2005 onwards Galant typically offered the 2.4L 4-cylinder (4G69 MIVEC engine) and the 3.8L V6 (6G75 engine). Specific engine codes and variants are detailed within the manual.

Performance

Power Torque:

2.4L MIVEC: Approximately 160 hp, 157 lb-ft torque. 3.8L V6: Approximately 230-235 hp, 250-255 lb-ft torque. (Exact figures vary by market and specific configuration).

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) for both engine variants. Advanced diagnostics for fuel pressure, injectors, and fuel pump operation are covered.

Engine Codes

Engine Identification:

Manual will specify engine codes such as 4G69 (2.4L MIVEC) and 6G75 (3.8L V6), crucial for parts ordering and technical accuracy.

🔧 Transmission

Standard

Standard Transmission:

Typically a 4-speed automatic transmission was standard on most models. Some markets or trims may have offered a manual transmission, especially with the 4-cylinder engine.

Optional

Optional Transmission:

A 5-speed automatic transmission was often available, particularly with the V6 engine, providing improved performance and fuel economy. Some models might have featured a 5-speed manual for the 4-cylinder.

Features

Automatic Transmission Features:

Includes information on electronic control units (TCUs), shift solenoids, torque converter lock-up clutch, and adaptive shift logic for optimal performance and economy.

📐 Dimensions

Exterior

Length Width Height:

Approximate dimensions: Length: 188.4 inches, Width: 71.5 inches, Height: 57.7 inches. (These may vary slightly by model year and trim).

Interior

Passenger Volume:

Typically around 98-100 cubic feet of passenger volume, offering comfortable seating for five occupants.

Cargo

Trunk Capacity:

Trunk capacity is generally around 14-15 cubic feet, providing adequate space for luggage.

Weights

Curb Weight:

Curb weight typically ranges from approximately 3,300 lbs for 4-cylinder models to 3,600 lbs for V6 models.

🛡️ Safety Features

Ratings

NHTSA Idas:

The NHTSA and IIHS ratings for the Galant vary by year. The manual will contain specific safety system details and potential recall information relevant to the 2005 onwards period.

Active Features

Active Safety:

Features like Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), and optional Electronic Stability Control (ESC) are covered.

Passive Features

Passive Safety:

Includes details on front airbags, side curtain airbags, seatbelt pretensioners, and body structure reinforcement for occupant protection.

💡 Technology Features

Infotainment

Audio System:

Covers factory-installed audio systems, including radio/CD player operation, speaker configurations, and antenna systems. Diagnostics for audio system faults are included.

Driver Assistance

Cruise Control:

Information on the operation and servicing of the factory cruise control system, including related sensors and actuators.

Connectivity

Power Windows Locks:

Detailed wiring diagrams and troubleshooting for power windows, power door locks, and central locking systems, including switch and motor testing.

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

The manual provides detailed factory-recommended service intervals for oil changes (e.g., every 3,750-5,000 miles or 6 months, depending on oil type and driving conditions), filter replacements, timing belt/chain inspection/replacement (critical for engine longevity), brake service, and fluid flushes.

Fluid Specifications

Engine Oil:

Typically API SN or higher, SAE 5W-30 or 5W-40 synthetic or semi-synthetic oil. Specific capacities and viscosity grades are detailed per engine type.

Transmission Fluid Atf:

Specific ATF type (e.g., DIA-Queen ATF J2 or equivalent) for automatic transmissions. Manual transmission gear oil specification (e.g., API GL-4) is also listed.

Coolant:

Long-life antifreeze/coolant, typically a mixture of ethylene glycol and deionized water (50/50 ratio). Specific coolant type (e.g., green or pink) and capacity are provided.

Brake Fluid:

DOT 3 or DOT 4 brake fluid, depending on the specific system requirements. Ensure compatibility and correct specifications.

Power Steering Fluid:

Specific power steering fluid type as per Mitsubishi specifications. Overheating or loss of assist are common diagnostic areas covered.

Known Issues

Common Wear Items:

While not explicitly stated as 'known issues', the manual will detail the replacement procedures for common wear items such as brake pads and rotors, suspension bushings, engine mounts, and exhaust system components. These are areas requiring regular attention.

Engine Misfires Diagnostics:

The manual provides comprehensive troubleshooting for potential engine misfires, which could be related to ignition coils, spark plugs, fuel injectors, or vacuum leaks, common in many vehicles of this era.

Transmission Shifting Concerns:

Diagnostic procedures for any rough shifting or hesitation in the automatic transmission, including checks on fluid level and condition, solenoid operation, and TCU parameters.

Fluid Capacities

Engine Oil Capacity:

2.4L: Approx. 4.5-4.8 liters (4.8-5.1 US quarts). 3.8L V6: Approx. 4.7-5.0 liters (5.0-5.3 US quarts). (Verify with manual for precise figures).

Coolant Capacity:

Approx. 7.0-7.5 liters (7.4-7.9 US quarts) for 4-cylinder, and 7.5-8.0 liters (7.9-8.5 US quarts) for V6. (Verify with manual).

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors has a long history in automotive manufacturing, known for developing innovative technologies and robust vehicles across various segments.

Model Evolution

Galant Generations:

The 2005 onwards Galant represents the eighth generation (DJ/DE chassis). This generation saw design updates and powertrain enhancements compared to its predecessors.

Design Philosophy:

This generation of Galant focused on a more distinct styling with a bolder grille and revised body lines, aiming to appeal to a wider audience.

Production

Production Years:

The eighth-generation Galant was produced from 2003 to 2012. This manual specifically covers the 2005 model year and all subsequent variations.

🏆 Awards & Recognition

Recognitions

Industry Acknowledgements:

While specific awards for the 2005 Galant might be limited, the model generally received positive reviews for its styling and value proposition during its production run. This manual helps maintain its original quality.