Mitsubishi Galant Complete Workshop Service Repair Manual 2001 2002 2003

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 2001, 2002, 2003 Generation: Eighth Generation (E50-E70/E80 chassis, North American model designation for the latter half of the generation) Codes Chassis Codes: NA (North American models primarily based on the E80 chassis) 👋 Introduction Market Position Segment: Mid-size sedan Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu, Mazda 626/Mazda6. Competitive Analysis Strengths: Often offered distinctive styling, sporty handling (especially with V6 engines), and good value for money. Known for reliable powertrains. Weaknesses: Interior materials could sometimes lag behind segment leaders, and some models experienced specific wear-and-tear issues common to the era. Key Features Styling: Aero-dynamic and often sleek design for its time. Engine Options: Choice between economical 4-cylinder and more powerful V6 engines. Interior Appointments: Comfortable seating, available premium audio, and a driver-focused cockpit. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Page Count Estimated Page Count: Comprehensive, likely exceeding 1500 pages based on typical Mitsubishishop manuals Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital Downloadable (PDF assumed) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems (belt/chain), lubrication system, cooling system. Engine Performance: Fuel injection system (MPI), ignition system, emissions control systems (EVAP, EGR), turbocharging (if applicable to specific trims). Transmission Automatic: Automatic transmission (INVECS-II or similar) overhaul, torque converter, valve body, electronic control unit (TCU), gear shift mechanisms, fluid service. Transmission Manual: Manual transmission overhaul, clutch assembly, drive shafts, flywheel, linkage, fluid service. Brakes: Brake system diagnostics, hydraulic system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, master cylinder, brake lines, parking brake. Suspension: Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications. Steering: Power steering system, steering gear, steering column, tie rods, power steering pump, fluid specifications, alignment. Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn, wipers, washers. Body And Frame: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass, structural components, rust repair. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, compressor, condenser, evaporator, blower motor, climate controls. Safety Systems: Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for safety systems. Procedures Included Scheduled Maintenance: Oil change intervals, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake, power steering, transmission), timing belt inspection/replacement (if applicable). Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code retrieval and interpretation (OBD-II), wiring diagram analysis. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Overhaul Procedures: Detailed procedures for complete engine and transmission overhauls. Adjustment Procedures: Valve adjustments (if applicable), throttle body synchronization, brake adjustments. Installation Procedures: Installation guidelines for replacement parts and accessories. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content (typical for quality workshop manuals) Print Quality Quality: High-resolution, clear diagrams and text for easy reading and printing. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type 1: 4G64 (2.4L SOHC Inline-4) Displacement 1: 2351 cc (2.4 Liters) Bore X Stroke 1: 86.5 mm x 100.0 mm Compression Ratio 1: 9.5:1 Horsepower 1: Approx. 145-150 hp @ 5500-6000 rpm (depending on model year and specific tuning) Torque 1: Approx. 160-165 lb-ft @ 3500-4000 rpm (depending on model year and specific tuning) Fuel System 1: Multi-Point Fuel Injection (MPI) Ignition System 1: Distributorless Ignition System (DIS) or Distributor-based ignition depending on specific market/trim. Engine Code And Type 2: 6G72 (3.0L SOHC V6) Displacement 2: 2972 cc (3.0 Liters) Bore X Stroke 2: 86.0 mm x 86.0 mm Compression Ratio 2: 9.5:1 Horsepower 2: Approx. 195-200 hp @ 5500-6000 rpm (depending on model year and specific tuning) Torque 2: Approx. 200-205 lb-ft @ 4000-4500 rpm (depending on model year and specific tuning) Fuel System 2: Multi-Point Fuel Injection (MPI) Performance Acceleration 0 60 Mph: Approx. 7.5-9.0 seconds (V6), 9.0-10.5 seconds (4-cylinder), depending on transmission and trim. Fuel System Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity: Approximately 17.2 gallons (65 Liters) 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic (INVECS-II or similar) Optional Transmission Type 2: 5-speed Manual Transmission (available on some trims, often with the 4-cylinder engine) Features Automatic Features: Sportronic (manual shift mode on some models), electronically controlled shifts for optimized performance and fuel economy. Fluid Specifications Automatic Transmission Fluid: Mitsubishi Diamond SP-III or equivalent ATF Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil 📐 Dimensions Exterior Length: Approx. 186.6 inches (4740 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx....

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Tipo: Car

Proveedor:

SKU: 167102

Colecciones: ALL Mitsubishi

Disponibilidad: En stock

Etiquetas: 2001 2002 2003 Car Cars Galant Misc Mitsubishi

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Model Years Covered:

2001, 2002, 2003

Generation:

Eighth Generation (E50-E70/E80 chassis, North American model designation for the latter half of the generation)

Codes

Chassis Codes:

NA (North American models primarily based on the E80 chassis)

👋 Introduction

Market Position

Segment:

Mid-size sedan

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu, Mazda 626/Mazda6.

Competitive Analysis

Strengths:

Often offered distinctive styling, sporty handling (especially with V6 engines), and good value for money. Known for reliable powertrains.

Weaknesses:

Interior materials could sometimes lag behind segment leaders, and some models experienced specific wear-and-tear issues common to the era.

Key Features

Styling:

Aero-dynamic and often sleek design for its time.

Engine Options:

Choice between economical 4-cylinder and more powerful V6 engines.

Interior Appointments:

Comfortable seating, available premium audio, and a driver-focused cockpit.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete workshop service and repair

Page Count

Estimated Page Count:

Comprehensive, likely exceeding 1500 pages based on typical Mitsubishishop manuals

Manual Type

Type:

Workshop Service Repair Manual (WSRM)

Language

Language:

English

Format

Format:

Digital Downloadable (PDF assumed)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems (belt/chain), lubrication system, cooling system.

Engine Performance:

Fuel injection system (MPI), ignition system, emissions control systems (EVAP, EGR), turbocharging (if applicable to specific trims).

Transmission Automatic:

Automatic transmission (INVECS-II or similar) overhaul, torque converter, valve body, electronic control unit (TCU), gear shift mechanisms, fluid service.

Transmission Manual:

Manual transmission overhaul, clutch assembly, drive shafts, flywheel, linkage, fluid service.

Brakes:

Brake system diagnostics, hydraulic system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, master cylinder, brake lines, parking brake.

Suspension:

Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications.

Steering:

Power steering system, steering gear, steering column, tie rods, power steering pump, fluid specifications, alignment.

Electrical System:

12V battery system, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn, wipers, washers.

Body And Frame:

Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass, structural components, rust repair.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, compressor, condenser, evaporator, blower motor, climate controls.

Safety Systems:

Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for safety systems.

Procedures Included

Scheduled Maintenance:

Oil change intervals, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake, power steering, transmission), timing belt inspection/replacement (if applicable).

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, fault code retrieval and interpretation (OBD-II), wiring diagram analysis.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Overhaul Procedures:

Detailed procedures for complete engine and transmission overhauls.

Adjustment Procedures:

Valve adjustments (if applicable), throttle body synchronization, brake adjustments.

Installation Procedures:

Installation guidelines for replacement parts and accessories.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to major component overhauls and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content (typical for quality workshop manuals)

Print Quality

Quality:

High-resolution, clear diagrams and text for easy reading and printing.

Binding Type

Type:

Not Applicable (Digital Download)

Paper Type

Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type 1:

4G64 (2.4L SOHC Inline-4)

Displacement 1:

2351 cc (2.4 Liters)

Bore X Stroke 1:

86.5 mm x 100.0 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

Approx. 145-150 hp @ 5500-6000 rpm (depending on model year and specific tuning)

Torque 1:

Approx. 160-165 lb-ft @ 3500-4000 rpm (depending on model year and specific tuning)

Fuel System 1:

Multi-Point Fuel Injection (MPI)

Ignition System 1:

Distributorless Ignition System (DIS) or Distributor-based ignition depending on specific market/trim.

Engine Code And Type 2:

6G72 (3.0L SOHC V6)

Displacement 2:

2972 cc (3.0 Liters)

Bore X Stroke 2:

86.0 mm x 86.0 mm

Compression Ratio 2:

9.5:1

Horsepower 2:

Approx. 195-200 hp @ 5500-6000 rpm (depending on model year and specific tuning)

Torque 2:

Approx. 200-205 lb-ft @ 4000-4500 rpm (depending on model year and specific tuning)

Fuel System 2:

Multi-Point Fuel Injection (MPI)

Performance

Acceleration 0 60 Mph:

Approx. 7.5-9.0 seconds (V6), 9.0-10.5 seconds (4-cylinder), depending on transmission and trim.

Fuel System

Fuel Type:

Unleaded gasoline (87 octane or higher recommended)

Fuel Tank Capacity:

Approximately 17.2 gallons (65 Liters)

🔧 Transmission

Standard

Transmission Type 1:

4-speed Automatic (INVECS-II or similar)

Optional

Transmission Type 2:

5-speed Manual Transmission (available on some trims, often with the 4-cylinder engine)

Features

Automatic Features:

Sportronic (manual shift mode on some models), electronically controlled shifts for optimized performance and fuel economy.

Fluid Specifications

Automatic Transmission Fluid:

Mitsubishi Diamond SP-III or equivalent ATF

Manual Transmission Fluid:

API GL-4, SAE 75W-90 gear oil

📐 Dimensions

Exterior

Length:

Approx. 186.6 inches (4740 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 55.7 inches (1415 mm)

Wheelbase:

Approx. 105.1 inches (2670 mm)

Interior

Front Headroom:

Approx. 38.1 inches (968 mm)

Front Legroom:

Approx. 43.0 inches (1092 mm)

Rear Headroom:

Approx. 36.8 inches (935 mm)

Rear Legroom:

Approx. 36.2 inches (919 mm)

Cargo

Trunk Volume:

Approx. 14.5 cubic feet (410 Liters)

Weights

Curb Weight Min:

Approx. 3130 lbs (1420 kg) for 4-cylinder models

Curb Weight Max:

Approx. 3375 lbs (1530 kg) for V6 models

Gross Vehicle Weight Rating:

Varies by model, typically around 4400-4600 lbs

Wheels And Tires

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Standard Tire Size 1:

P205/60R16 (common on base/ES models)

Optional Tire Size 1:

P215/50R17 or P215/55R16 (common on LS/GTS/GTZ models)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4-star (2001 model year tested)

NHTSA Front Impact Passenger:

5-star (2001 model year tested)

IIHS Front Impact:

Good (for models tested in this era)

Active Features

Standard on most trims, optional on base models in earlier years.

Traction Control:

Available on some higher trims, particularly with V6 engines.

Passive Features

Airbags:

Front airbags standard. Side-impact airbags available on higher trims.

Seat Belts:

3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player. Optional premium audio systems (Infinity, Bose) were available on higher trims, often with more speakers and a cassette deck or CD changer.

Navigation:

Factory navigation systems were available as an option on top-tier models.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Phone Integration:

Limited to aftermarket Bluetooth kits or basic hands-free options for the era.

🔧 Maintenance

Service Intervals Gasoline

Engine Oil And Filter Change:

Every 5,000-7,500 miles or 6 months, whichever comes first. Refer to the manual for exact mileage based on driving conditions (severe vs. normal).

Engine Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Cabin Air Filter Replacement:

Every 10,000-15,000 miles or annually, as it significantly impacts HVAC performance and air quality.

Spark Plug Replacement 4 Cyl:

Platinum-tipped plugs typically last 60,000-100,000 miles. Iridium plugs can last longer. Check manual for specific plug type and interval.

Spark Plug Replacement V6:

Similar to 4-cylinder, depending on plug type specified.

Timing Belt Replacement:

Crucial for the 4G64 engine. Interval typically 60,000-105,000 miles or 5-7 years. Failure can cause catastrophic engine damage (interference engine).

Coolant Flush And Replace:

Every 30,000-60,000 miles or 2-5 years. Use of Mitsubishi Super Long Life Coolant (or equivalent) is recommended.

Brake Fluid Flush:

Every 2-3 years, or as recommended by the manual, to maintain braking performance and prevent corrosion.

Transmission Fluid Change Auto:

Every 30,000-60,000 miles, depending on driving conditions and fluid type used.

Fluid Specifications

Engine Oil Type Viscosity:

SAE 5W-30 or 5W-40 API SG/SH/SJ certified. Check manual for precise recommendation.

Engine Oil Capacity 4 Cyl:

Approx. 4.5 US quarts (4.3 Liters) with filter change.

Engine Oil Capacity V6:

Approx. 4.7 US quarts (4.4 Liters) with filter change.

Coolant Type:

Green ethylene glycol-based antifreeze, or Mitsubishi Super Long Life Coolant (MS-SLLC).

Coolant Capacity:

Approx. 7.5-8.5 US quarts (7.1-8.0 Liters)

Known Issues

Engine 4G64 Timing Belt:

Crucial to replace at recommended intervals to prevent catastrophic failure due to the engine being interference.

Engine Mounts:

Can wear out over time, leading to increased vibration, especially at idle.

Automatic Transmission Shifting:

Some transmissions may exhibit rough shifting or slipping; regular fluid changes with the correct type (SP-III) are critical.

Suspension Bushings:

Control arm and sway bar bushings can degrade, leading to clunks and poor handling.

Power Steering Pump:

Can develop leaks or noise over time.

Ignition Coils:

Individual ignition coils (if equipped) can fail, leading to misfires.

ABS Sensors:

ABS wheel speed sensors are a common failure point, illuminating the ABS warning light.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors History:

Mitsubishi Motors, a Japanese automaker with a long history of producing reliable and innovative vehicles across various segments, from compact cars to SUVs and performance vehicles.

Model Evolution

Galant Lineage:

The Galant nameplate has been used by Mitsubishi since 1969, with numerous generations and design philosophies. The 2001-2003 models represent the latter part of the eighth generation, which was sold globally in various forms.

Eighth Generation Era:

The eighth generation (introduced in 1996 globally) saw the Galant adopt a more aerodynamic and rounded design, moving away from the sharper lines of previous generations. North American models were often distinguished by unique styling cues and powertrain options.

Production

Manufacturing Location:

Primarily manufactured in Japan and North America (Illinois, USA) for the respective markets.

Production Years

Model Run:

Eighth generation: 1996-2003 (globally); 2001-2003 models covered by this manual are the facelifted versions of the North American E80 platform.

🏆 Awards & Recognition

Recognitions

Jd Power Initial Quality Study:

The Galant, like many Mitsubishi models of this era, often performed moderately in IQS ratings, with some models receiving praise for design and powertrain but occasionally citing interior quality or minor electrical issues.

Consumer Reports Reliability:

Reliability ratings varied by model year and specific components. The manual's coverage ensures proper maintenance to mitigate common issues.

Certifications

Emission Standards:

Compliant with U.S. EPA and California ARB emission standards for the respective model years.