Mitsubishi Lancer Evo 6 1999-2001 Factory Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Variant: GSR, RS Common Name: Evo 6, Evo VI Codes Chassis Code: CP9A Engine Code: 4G63T 👋 Introduction Market Position Positioning: Iconic rally homologation special, positioned as a high-performance, driver-focused sports sedan. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale (previous generations). Key Features Performance Features: Advanced All-Wheel Drive (AYC/ACD), potent turbocharged engine, aggressive aerodynamic styling. Manual Utility: Essential tool for owners and enthusiasts to maintain and repair this specialized performance vehicle, ensuring optimal performance and longevity. Significance Rally Heritage: Developed directly from Mitsubishi's highly successful World Rally Championship (WRC) program. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Additional Coverage: Maintenance, Diagnosis, Troubleshooting, Repair, Specifications Page Count Estimated Pages: Hundreds of pages (specific count not provided, typical for factory manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Turbocharger, Cooling System, Fuel System, Exhaust System, Transmission (Manual, Optional Automatic), Drivetrain (All-Wheel Drive, AYC, ACD) Chassis: Suspension (Front McPherson Strut, Rear Multi-Link), Steering System, Brake System (ABS), Wheel Hubs & Bearings Electrical: Engine Control Unit (ECU), Ignition System, Lighting, Instrumentation, Audio System, Power Accessories, Wiring Diagrams Body: Body Exterior & Interior Panels, Doors, Hood, Trunk, Bumpers, Glass, Seats, Trim HVAC: Heating, Ventilation, Air Conditioning System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Top-offs, Tune-ups Repair: Engine Overhaul, Turbocharger Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Fault Code Interpretation (OBD-II) Specifications: Torque Specifications, Tolerances, Lubricant Requirements, Electrical Data Calibration: Alignment Procedures, AYC/ACD System Calibration Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and experienced enthusiasts. Detail Level: Includes detailed diagrams, exploded views, service data, diagnostic procedures, and repair instructions. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text for easy information retrieval. Print Quality Printability: Designed for printing, allowing users to create a physical copy. Binding Type Binding: Not applicable for PDF download; refers to potential printed output binding (e.g., comb, spiral). Paper Type Paper Type: Not applicable for PDF download; refers to potential printed output paper quality. ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T Inline 4-Cylinder DOHC 16-Valve Turbocharged Displacement: 1997 cc Performance Horsepower Ps: 276 PS (272 hp) @ 6500 rpm (JDM/European spec) Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm (JDM/European spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Twin-Scroll Turbocharger Engine Management ECU: ECI-Multi (Electronic Controlled Ignition) Cooling System Cooling Type: Water-cooled, Pressurized Lubrication System Oil Capacity Liters: Approximately 4.5 L (with filter) 🔧 Transmission Standard Type: 5-speed Manual Transaxle (MLSL) Optional Type: 4-speed Automatic (Rare, primarily for specific markets) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Active Center Differential (ACD) Fluid Specifications Manual Transmission Fluid: API GL-4/GL-5, SAE 75W-90 (Specific Mitsubishi recommendation in manual) Transfer Case Fluid: Refer to manual (often same as transmission fluid) Ayc Pump Fluid: Refer to manual (specific hydraulic fluid) 📐 Dimensions Exterior Length Mm: 4345 Width Mm: 1770 Height Mm: 1415 Wheelbase Mm: 2600 Weights Curb Weight Kg Approx: 1400 - 1470 (depending on trim and options) Gross Vehicle Weight Rating Kg: Refer to manual 🛡️ Safety Features Ratings Crash Test Ratings: Not extensively tested by modern standards, but designed with rally safety features. Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) for enhanced cornering stability Acd: Active Center Differential (ACD) for variable torque distribution Passive Features Airbags: Driver and passenger airbags (standard on GSR, optional/market dependent on RS) Seatbelts: Three-point inertia-reel seatbelts Chassis Construction: Reinforced body structure for rigidity and crash protection. 💡 Technology Features Infotainment Audio System: Factory AM/FM Stereo with CD Player (market dependent), potential for aftermarket upgrades. Display: Basic instrument cluster, no central infotainment screen. Driver Assistance Stability Control: Not equipped with electronic stability control (ESC) in the modern sense; AYC/ACD systems provide dynamic stability enhancement. Connectivity Connectivity Features: Limited by era; primarily focuses on vehicle performance and control systems. No Bluetooth or advanced connectivity as standard. 🔧 Maintenance Service Intervals Oil Change Km: Typically every 5,000 - 10,000 km or 6 months (refer to manual for exact specification based on driving conditions) Air Filter Replacement Km: Refer to manual (typically 20,000 - 40,000 km) Spark Plug Replacement Km: Refer to manual (e.g., Iridium plugs often rated for 100,000 km) Fluid Specifications Engine Oil Type: Synthetic 5W-40 or 10W-40 (refer to manual for exact viscosity and API rating) Coolant Type: Ethylene Glycol based coolant, Mitsubishi Super Long Life Coolant (or equivalent) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine: Head gasket failure (especially on modified engines), turbocharger failure, piston ring wear. Regular maintenance is crucial. Drivetrain:...
Refer to manual (critical for engine integrity, typically a multi-stage tightening sequence)
Wheel Lug Nuts:
Refer to manual (typically around 103 Nm or 76 lb-ft)
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a strong lineage in motorsport, particularly in the World Rally Championship, with the Lancer Evolution series being its flagship performance model.
Model Evolution
Evolution Sequence:
The Evo VI represented a significant evolution over the Evo V, featuring engine upgrades, revised suspension, and distinctive styling elements like the iconic large rear wing.
Special Editions:
Tommi Mäkinen Edition (Evo VI T.M.E.) released to celebrate rally success, featuring unique styling and mechanical enhancements.
Production
Production Years:
1999 - 2001
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Evo VI, particularly the Tommi Mäkinen Edition, is celebrated for its significant success in the World Rally Championship, solidifying its legendary status.
Ratings
Enthusiast Appreciation:
Consistently rated highly by automotive journalists and enthusiasts for its driving dynamics, handling, and performance.
Certifications
Homologation:
Rally homologation model, requiring adherence to specific performance and design criteria for WRC eligibility.
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