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2008 Mitsubishi LANCER EVO X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Competitive Analysis Competitors: Subaru WRX STI, Mitsubishi Lancer Ralliart (lesser variant), Volkswagen Golf GTI (performance-oriented hatchback comparison) Key Features Performance Focus: Signature turbocharged engine, advanced all-wheel-drive system (ACD/AYC), performance-tuned chassis. Target Audience: Enthusiast drivers, motorsport participants, those seeking a highly capable and engaging road car. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual (FSM) / Repair Manual Language: English Format: PDF Page Count Estimate: Approx. 2000+ pages (typical for FSM) 📖 Manual Coverage Systems Covered Powertrain: Engine (4B11T), Transmission (GSR/MR SST, 5-speed manual), Drivetrain (AWD, ACD, AYC) Chassis: Suspension (front MacPherson strut, rear multi-link), Steering (power assisted rack and pinion), Brakes (ventilated discs front/rear, ABS, EBD, Brake Assist) Electrical: Wiring diagrams, lighting, starting/charging system, ignition system, body control modules, power accessories Body: Exterior panels, interior trim, seats, airbags, climate control system (HVAC), doors, windows, locks Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspection points Repair: Component removal and installation, sub-assembly repair, engine rebuilding, transmission overhaul, brake caliper servicing Diagnostics: Troubleshooting guides, fault codes (OBD-II), diagnostic procedures for all major systems Technical Specifications: Torque specifications, clearances, alignments, electrical resistance values, pressure readings Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic flowcharts and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (OCR processed) Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: 2.0L Inline-4 DOHC MIVEC Turbocharged Performance Horsepower: 291 hp @ 6500 rpm (US Spec) Torque: 300 lb-ft @ 3500 rpm (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injectors Recommended Fuel: Premium Unleaded (91 octane or higher recommended) Technical Details Bore X Stroke: 86 mm x 86 mm Compression Ratio: 8.9:1 Engine Oil Capacity: 4.8 Liters (5.1 US Quarts) with filter change 🔧 Transmission Standard Type: 6-speed Twin Clutch Sportronic Shift (TC-SST) - MR trim Optional Type: 5-speed Manual Transmission (GSR trim) Features Drivetrain: S-AWC (Super All-Wheel Control) with Active Center Differential (ACD) and Active Yaw Control (AYC) Fluid Specifications Tc Sst Fluid: DIAQUEEN SSTF-1 (or equivalent) Manual Transmission Fluid: GL-5 SAE 75W-90 (or specified Mitsubishi fluid) 📐 Dimensions Exterior Length: 176.8 inches (4490 mm) Width: 71.3 inches (1810 mm) Height: 57.5 inches (1460 mm) Wheelbase: 104.3 inches (2650 mm) Weights Curb Weight Gsr: 3417 lbs (1550 kg) Curb Weight Mr: 3461 lbs (1570 kg) Wheels Tires Wheel Size: 18 x 8.5 inches (standard), 18 x 8.5 inches (optional BBS) Tire Size: 245/40R18 Bolt Pattern: 5x114.3 mm 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star NHTSA Frontal Passenger: 5-Star NHTSA Side Driver: 5-Star NHTSA Side Rear Passenger: 5-Star NHTSA Rollover: 4-Star Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Traction Control: Standard Passive Features Airbags: Front, Side Curtain, Front Side Airbags 💡 Technology Features Infotainment Audio System: Rockford Fosgate premium audio system available on MR trim, optional on GSR. Connectivity: Limited by 2008 standards; CD player, auxiliary input jack. Driver Assistance Performance Modes: ACD and AYC system offers various driving modes (Tarmac, Gravel, Snow) for optimal traction and handling. Keyless Entry Start: Standard on MR trim (Smart Key system). 🔧 Maintenance Service Intervals Oil Change: Every 3,750 - 7,500 miles (depending on driving conditions, refer to manual for specifics) Spark Plugs: 105,000 miles (Platinum/Iridium) Timing Belt Chain: Timing Chain (designed to last the life of the engine, but inspection recommended) Fluid Specifications Coolant: Mitsubishi Super Long Life Coolant (Green or Blue, typically 50/50 mix with distilled water) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: MS-9692 (Mitsubishi Power Steering Fluid) or Dexron III ATF Known Issues Engine: Potential for turbocharger failure if oil changes are neglected; some reports of cracked cylinder heads under extreme stress (less common). Transmission: TC-SST transmissions can be sensitive to heat and proper maintenance; early models may have software glitches. Clutch: Standard manual clutches can wear at different rates depending on driving style. Common Parts Air Filter Part Number Estimate: MN158007 (example, verify with manual) Oil Filter Part Number Estimate: MZ690163 (example, verify with manual) 📚 Vehicle History Brand Heritage Motorsport Legacy: Direct lineage from rally racing homologation specials (Lancer Evolution series). Model Evolution Generation: Tenth Generation (CZ4A) Platform: Global C Platform (shared with Mitsubishi Lancer, Outlander, Peugeot 4007, Citroen C-Crosser) Production Production Period: 2007-2015 (Globally), 2008-2015 (North America) Manufacturing Location: Mizushima Plant, Kurashiki, Japan 🏆 Awards & Recognition Recognitions Automotive Journalism Awards: Widely praised by automotive media for its handling, performance, and rally-bred DNA. Often cited as a benchmark in its class. Sport Compact Awards: Frequently appeared on 'best of'...
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SKU: 396250
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2008 Mitsubishi LANCER EVO X Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2008
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Competitive Analysis
Competitors:
Subaru WRX STI, Mitsubishi Lancer Ralliart (lesser variant), Volkswagen Golf GTI (performance-oriented hatchback comparison)
Key Features
Performance Focus:
Signature turbocharged engine, advanced all-wheel-drive system (ACD/AYC), performance-tuned chassis.
Target Audience:
Enthusiast drivers, motorsport participants, those seeking a highly capable and engaging road car.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language:
English
Format:
PDF
Page Count Estimate:
Approx. 2000+ pages (typical for FSM)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4B11T), Transmission (GSR/MR SST, 5-speed manual), Drivetrain (AWD, ACD, AYC)
Chassis:
Suspension (front MacPherson strut, rear multi-link), Steering (power assisted rack and pinion), Brakes (ventilated discs front/rear, ABS, EBD, Brake Assist)
Electrical:
Wiring diagrams, lighting, starting/charging system, ignition system, body control modules, power accessories
Body:
Exterior panels, interior trim, seats, airbags, climate control system (HVAC), doors, windows, locks
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspection points
Repair:
Component removal and installation, sub-assembly repair, engine rebuilding, transmission overhaul, brake caliper servicing
Diagnostics:
Troubleshooting guides, fault codes (OBD-II), diagnostic procedures for all major systems
Technical Specifications:
Torque specifications, clearances, alignments, electrical resistance values, pressure readings
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic flowcharts and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR processed)
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
2.0L Inline-4 DOHC MIVEC Turbocharged
Performance
Horsepower:
291 hp @ 6500 rpm (US Spec)
Torque:
300 lb-ft @ 3500 rpm (US Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injectors
Recommended Fuel:
Premium Unleaded (91 octane or higher recommended)
Technical Details
Bore X Stroke:
86 mm x 86 mm
Compression Ratio:
8.9:1
Engine Oil Capacity:
4.8 Liters (5.1 US Quarts) with filter change
🔧 Transmission
Standard
Type:
6-speed Twin Clutch Sportronic Shift (TC-SST) - MR trim
Optional
Type:
5-speed Manual Transmission (GSR trim)
Features
Drivetrain:
S-AWC (Super All-Wheel Control) with Active Center Differential (ACD) and Active Yaw Control (AYC)
Fluid Specifications
Tc Sst Fluid:
DIAQUEEN SSTF-1 (or equivalent)
Manual Transmission Fluid:
GL-5 SAE 75W-90 (or specified Mitsubishi fluid)
📐 Dimensions
Exterior
Length:
176.8 inches (4490 mm)
Width:
71.3 inches (1810 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight Gsr:
3417 lbs (1550 kg)
Curb Weight Mr:
3461 lbs (1570 kg)
Wheels Tires
Wheel Size:
18 x 8.5 inches (standard), 18 x 8.5 inches (optional BBS)
Tire Size:
245/40R18
Bolt Pattern:
5x114.3 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star
NHTSA Frontal Passenger:
5-Star
NHTSA Side Driver:
5-Star
NHTSA Side Rear Passenger:
5-Star
NHTSA Rollover:
4-Star
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Standard
Passive Features
Airbags:
Front, Side Curtain, Front Side Airbags
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate premium audio system available on MR trim, optional on GSR.
Connectivity:
Limited by 2008 standards; CD player, auxiliary input jack.
Driver Assistance
Performance Modes:
ACD and AYC system offers various driving modes (Tarmac, Gravel, Snow) for optimal traction and handling.
Keyless Entry Start:
Standard on MR trim (Smart Key system).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 - 7,500 miles (depending on driving conditions, refer to manual for specifics)
Spark Plugs:
105,000 miles (Platinum/Iridium)
Timing Belt Chain:
Timing Chain (designed to last the life of the engine, but inspection recommended)
Fluid Specifications
Coolant:
Mitsubishi Super Long Life Coolant (Green or Blue, typically 50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
MS-9692 (Mitsubishi Power Steering Fluid) or Dexron III ATF
Known Issues
Engine:
Potential for turbocharger failure if oil changes are neglected; some reports of cracked cylinder heads under extreme stress (less common).
Transmission:
TC-SST transmissions can be sensitive to heat and proper maintenance; early models may have software glitches.
Clutch:
Standard manual clutches can wear at different rates depending on driving style.
Common Parts
Air Filter Part Number Estimate:
MN158007 (example, verify with manual)
Oil Filter Part Number Estimate:
MZ690163 (example, verify with manual)
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Direct lineage from rally racing homologation specials (Lancer Evolution series).
Model Evolution
Generation:
Tenth Generation (CZ4A)
Platform:
Global C Platform (shared with Mitsubishi Lancer, Outlander, Peugeot 4007, Citroen C-Crosser)
Production
Production Period:
2007-2015 (Globally), 2008-2015 (North America)
Manufacturing Location:
Mizushima Plant, Kurashiki, Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Widely praised by automotive media for its handling, performance, and rally-bred DNA. Often cited as a benchmark in its class.
Sport Compact Awards:
Frequently appeared on 'best of' lists for sport compact cars during its production run.
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