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Mitsubishi Lancer Evolution 8 and 9 Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Generations Covered: VIII (CT9A), IX (CT9A) Applicable Years: 2003-2007 👋 Introduction Market Position Positioning: The definitive technical resource for the iconic Mitsubishi Lancer Evolution VIII and IX, catering to owners and professionals seeking to maintain or repair these performance vehicles. Competitive Analysis Value Proposition: Provides comprehensive, factory-level information at a fraction of the cost of authorized dealer service manuals, offering instant access and broad coverage. Key Features Features: Official factory content, detailed diagrams and schematics, extensive troubleshooting guides, and broad system coverage. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Secondary Coverage: Troubleshooting, diagnostics, maintenance Page Count Estimated Pages: Thousands (stated as hundreds or thousands, printable at high quality) Manual Type Type: Factory Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle Chassis And Body: Brake System, Suspension, Steering, Chassis/Body, Interior Electrical And HVAC: Wiring Diagram, Electrical System, Heater/Air Conditioning General: General Maintenance, Troubleshooting, Periodic Lubrication, Restraint System Procedures Included Repair Procedures: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component installation, wiring harness repair, HVAC system servicing Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug service, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing Technical Data: Specifications for all components, torque values, clearances, tolerances, wiring diagrams, circuit schematics Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Quality: High Quality Printable PDF Searchability: Likely searchable text content (standard for professionally produced PDFs) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code (Evo Viii): 4G63T (2.0L DOHC MIVEC Turbocharged) Engine Code (Evo Ix): 4G63 MIVEC (2.0L DOHC MIVEC Turbocharged with MIVEC camshaft control) Performance Horsepower (Evo Viii Mr): 276 hp @ 6500 rpm (JDM/Euro Spec, may vary by region) Torque (Evo Viii Mr): 289 lb-ft @ 3500 rpm (JDM/Euro Spec, may vary by region) Horsepower (Evo Ix): 287 hp @ 6500 rpm (JDM/US Spec, may vary by region) Torque (Evo Ix): 289 lb-ft @ 3000 rpm (JDM/US Spec, may vary by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium Required, Octane Rating typically 91+) 🔧 Transmission Standard Transmission Type (Evo Viii): 5-Speed Manual (Getrag F5M43-1, often reinforced) Optional Transmission Type (Evo Ix Mr): 6-Speed Manual (Getrag MSB-32-5/6-5600) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and optional Super Active Yaw Control (S-AYC) on some models 📐 Dimensions Exterior Wheelbase: Approx. 2626 mm (103.4 in) Overall Length: Approx. 4491 mm (176.8 in) Overall Width: Approx. 1770 mm (69.7 in) Overall Height: Approx. 1415 mm (55.7 in) Weights Curb Weight: Approx. 1400-1450 kg (3086-3197 lbs) depending on model and specification 🛡️ Safety Features Ratings NHTSA Rating: Varies by year and specific test (generally good for its era, but not typically rated with modern stringent standards) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC - optional) Passive Features Passive Safety Systems: Front airbags, side airbags (optional/standard depending on market), reinforced chassis, crumple zones, three-point seatbelts with pretensioners 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD stereo systems, optional Rockford Fosgate audio upgrades on some models. Limited by era standards. Driver Assistance Driver Assistance: Primarily mechanical and electronic aids like ACD, S-AYC, ABS, EBD. No modern ADAS features. Connectivity Connectivity: Minimal by modern standards. May include power accessories, but no Bluetooth or USB integration typically. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal use. More frequent changes recommended for spirited driving or track use. Spark Plug Replacement: Around 30,000-45,000 miles (48,000-72,000 km), depending on spark plug type (e.g., Iridium recommended) Timing Belt Replacement: Critical: Typically 60,000-70,000 miles (96,000-112,000 km) or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil: API SG or higher, SAE 5W-30 or 10W-30 (synthetic recommended for performance) Transmission Fluid (5-Speed Manual): API GL-4, SAE 75W-90 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-90) Transmission Fluid (6-Speed Manual): API GL-4, SAE 75W-85 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-85) Differential Fluid (Front & Rear): API GL-5, SAE 75W-90 (e.g., Mitsubishi DiaQueen LSD Gear Oil) Coolant: Mitsubishi Super Long Life Coolant (SLLC) - Pink color, ethylene glycol based Known Issues Common Issues: Cracked cylinder heads (especially on modified engines), turbocharger wear, clutch wear,...
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Tipo: Car
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SKU: 83920
Colecciones: ALL Mitsubishi

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Mitsubishi Lancer Evolution 8 and 9 Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Model Generations Covered:
VIII (CT9A), IX (CT9A)
Applicable Years:
2003-2007
👋 Introduction
Market Position
Positioning:
The definitive technical resource for the iconic Mitsubishi Lancer Evolution VIII and IX, catering to owners and professionals seeking to maintain or repair these performance vehicles.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level information at a fraction of the cost of authorized dealer service manuals, offering instant access and broad coverage.
Key Features
Features:
Official factory content, detailed diagrams and schematics, extensive troubleshooting guides, and broad system coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Troubleshooting, diagnostics, maintenance
Page Count
Estimated Pages:
Thousands (stated as hundreds or thousands, printable at high quality)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger files)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle
Chassis And Body:
Brake System, Suspension, Steering, Chassis/Body, Interior
Electrical And HVAC:
Wiring Diagram, Electrical System, Heater/Air Conditioning
General:
General Maintenance, Troubleshooting, Periodic Lubrication, Restraint System
Procedures Included
Repair Procedures:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component installation, wiring harness repair, HVAC system servicing
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug service, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing
Technical Data:
Specifications for all components, torque values, clearances, tolerances, wiring diagrams, circuit schematics
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Quality:
High Quality Printable PDF
Searchability:
Likely searchable text content (standard for professionally produced PDFs)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code (Evo Viii):
4G63T (2.0L DOHC MIVEC Turbocharged)
Engine Code (Evo Ix):
4G63 MIVEC (2.0L DOHC MIVEC Turbocharged with MIVEC camshaft control)
Performance
Horsepower (Evo Viii Mr):
276 hp @ 6500 rpm (JDM/Euro Spec, may vary by region)
Torque (Evo Viii Mr):
289 lb-ft @ 3500 rpm (JDM/Euro Spec, may vary by region)
Horsepower (Evo Ix):
287 hp @ 6500 rpm (JDM/US Spec, may vary by region)
Torque (Evo Ix):
289 lb-ft @ 3000 rpm (JDM/US Spec, may vary by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Required, Octane Rating typically 91+)
🔧 Transmission
Standard
Transmission Type (Evo Viii):
5-Speed Manual (Getrag F5M43-1, often reinforced)
Optional
Transmission Type (Evo Ix Mr):
6-Speed Manual (Getrag MSB-32-5/6-5600)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and optional Super Active Yaw Control (S-AYC) on some models
📐 Dimensions
Exterior
Wheelbase:
Approx. 2626 mm (103.4 in)
Overall Length:
Approx. 4491 mm (176.8 in)
Overall Width:
Approx. 1770 mm (69.7 in)
Overall Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1400-1450 kg (3086-3197 lbs) depending on model and specification
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by year and specific test (generally good for its era, but not typically rated with modern stringent standards)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC - optional)
Passive Features
Passive Safety Systems:
Front airbags, side airbags (optional/standard depending on market), reinforced chassis, crumple zones, three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD stereo systems, optional Rockford Fosgate audio upgrades on some models. Limited by era standards.
Driver Assistance
Driver Assistance:
Primarily mechanical and electronic aids like ACD, S-AYC, ABS, EBD. No modern ADAS features.
Connectivity
Connectivity:
Minimal by modern standards. May include power accessories, but no Bluetooth or USB integration typically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal use. More frequent changes recommended for spirited driving or track use.
Spark Plug Replacement:
Around 30,000-45,000 miles (48,000-72,000 km), depending on spark plug type (e.g., Iridium recommended)
Timing Belt Replacement:
Critical: Typically 60,000-70,000 miles (96,000-112,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (synthetic recommended for performance)
Transmission Fluid (5-Speed Manual):
API GL-4, SAE 75W-90 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-90)
Transmission Fluid (6-Speed Manual):
API GL-4, SAE 75W-85 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-85)
Differential Fluid (Front & Rear):
API GL-5, SAE 75W-90 (e.g., Mitsubishi DiaQueen LSD Gear Oil)
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) - Pink color, ethylene glycol based
Known Issues
Common Issues:
Cracked cylinder heads (especially on modified engines), turbocharger wear, clutch wear, AYC pump failure, ACD issues, rear main seal leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a long history in motorsport, particularly rallying, which directly influenced the development of the Lancer Evolution series.
Model Evolution
Evolution Viii:
Introduced in 2003 for the US market, featuring a revised drivetrain, Bilstein suspension, and new ACD system. Known for its rally homologation roots.
Evolution Ix:
Introduced in 2005, featuring the MIVEC engine (variable valve timing on intake and exhaust camshafts) for improved performance and emissions. Offered MR (Mitsubishi Racing) variants with 6-speed transmissions and more advanced ACD/AYC.
Production
Production Location:
Japan (Mizushima Plant)
🏆 Awards & Recognition
Recognitions
Motorsport Pedigree:
The Evolution series is a multi-time World Rally Championship (WRC) winning platform, underscoring its performance engineering and durability.
Enthusiast Acclaim:
Highly regarded by automotive enthusiasts and tuners globally for its sophisticated AWD system, powerful engine, and excellent handling characteristics.
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