🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
1991
Codes
Chassis Code:
V20, V30, V40 Series
👋 Introduction
Market Position
Market Position:
The 1991 Mitsubishi Montero (also known as Pajero in many markets) was a highly capable, body-on-frame SUV known for its off-road prowess and versatility. It competed with vehicles like the Toyota 4Runner, Nissan Pathfinder, and Jeep Cherokee.
Competitive Analysis
Competitive Analysis:
The Montero distinguished itself with its robust chassis, advanced 4WD systems (like Super Select 4WD), and often luxurious interior options for its class, appealing to both off-road enthusiasts and families seeking a durable vehicle.
Key Features
Key Features:
Body-on-frame construction for durability, available long-wheelbase (Montero LWB) and short-wheelbase (Montero SWB) configurations, powerful V6 engines, advanced 4WD systems, and a focus on off-road capability.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for all aspects of service, repair, and maintenance.
Page Count
Page Count:
Not specified, but described as extensive with hundreds of photos and illustrations.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Service Information, Suspension, Driveline, Brakes, Steering, Engine Mechanical, Cooling System, Starting System, Ignition System, Emission Controls, Engine Controls, Transmission, Transaxle, Exhaust System, Fuel System, HVAC, Instrumentation & Warning Systems, Battery & Charging System, Audio Systems, Lighting, Electrical System, Body Interior/Exterior, Troubleshooting, Tune-up, Maintenance, Repair.
Procedures Included
Procedures Included:
Step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation, diagnostics, troubleshooting, tune-ups, maintenance, and component replacement.
Technical Depth
Technical Depth:
From basic maintenance and tune-ups to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Print Quality:
High-quality, printable pages.
Binding Type
Binding Type:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.0L V6 SOHC (6G72)
Performance
Horsepower:
Approx. 143 hp @ 4,500 rpm (for the 6G72 engine, specific tuning may vary slightly by market)
Torque:
Approx. 173 lb-ft @ 3,000 rpm (for the 6G72 engine)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Transfer Case Type:
Available with Part-time 4WD or optional Full-time 4WD (Super Select 4WD system on some models).
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., approx. 104.7 inches for SWB, 118.1 inches for LWB).
Weights
Curb Weight:
Approx. 3,800 - 4,500 lbs depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information not readily available for specific 1991 crash test ratings; however, early SUVs generally had lower safety standards than modern vehicles.
Active Features
Active Safety Features:
Four-wheel anti-lock braking system (ABS) available on some higher trims.
Passive Features
Passive Safety Features:
Seat belts, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM stereo with cassette player, optional CD player on higher trims. Manual climate control.
Driver Assistance
Driver Assistance Features:
Cruise control available on some models. ABS on select trims.
Connectivity
Connectivity Features:
Limited by modern standards; typically no Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 5,000 miles, depending on driving conditions and oil type. Consult the manual for exact recommendations.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Check manual for specific type (e.g., green long-life).
Transmission Fluid Type Auto:
Dexron II or equivalent automatic transmission fluid (ATF).
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Transfer Case Fluid Type:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Differential Fluid Type:
API GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Known Issues
Known Issues:
Rust on frame and body, potential head gasket issues on V6 engines (though less common than on later models), transfer case actuator issues (on models with electronic transfer cases), aging suspension bushings and ball joints, interior trim degradation.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing rugged and capable off-road vehicles, dating back to its early Land Cruiser-like models.
Model Evolution
Model Evolution:
The 1991 model represents the second generation (1990-1999) of the Montero/Pajero, which saw significant updates in styling, comfort, and drivetrain technology compared to the first generation.
Production
Production Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1991 model are not widely documented, the Montero/Pajero lineage has consistently been recognized for its off-road capability and durability by automotive publications and off-road enthusiasts.
The 1991 Mitsubishi Montero (also known as Pajero in many markets) was a highly capable, body-on-frame SUV known for its off-road prowess and versatility. It competed with vehicles like the Toyota 4Runner, Nissan Pathfinder, and Jeep Cherokee.
Competitive Analysis
Competitive Analysis:
The Montero distinguished itself with its robust chassis, advanced 4WD systems (like Super Select 4WD), and often luxurious interior options for its class, appealing to both off-road enthusiasts and families seeking a durable vehicle.
Key Features
Key Features:
Body-on-frame construction for durability, available long-wheelbase (Montero LWB) and short-wheelbase (Montero SWB) configurations, powerful V6 engines, advanced 4WD systems, and a focus on off-road capability.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for all aspects of service, repair, and maintenance.
Page Count
Page Count:
Not specified, but described as extensive with hundreds of photos and illustrations.
From basic maintenance and tune-ups to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Print Quality:
High-quality, printable pages.
Binding Type
Binding Type:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.0L V6 SOHC (6G72)
Performance
Horsepower:
Approx. 143 hp @ 4,500 rpm (for the 6G72 engine, specific tuning may vary slightly by market)
Torque:
Approx. 173 lb-ft @ 3,000 rpm (for the 6G72 engine)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Transfer Case Type:
Available with Part-time 4WD or optional Full-time 4WD (Super Select 4WD system on some models).
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., approx. 104.7 inches for SWB, 118.1 inches for LWB).
Weights
Curb Weight:
Approx. 3,800 - 4,500 lbs depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information not readily available for specific 1991 crash test ratings; however, early SUVs generally had lower safety standards than modern vehicles.
Active Features
Active Safety Features:
Four-wheel anti-lock braking system (ABS) available on some higher trims.
Passive Features
Passive Safety Features:
Seat belts, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM stereo with cassette player, optional CD player on higher trims. Manual climate control.
Driver Assistance
Driver Assistance Features:
Cruise control available on some models. ABS on select trims.
Connectivity
Connectivity Features:
Limited by modern standards; typically no Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 5,000 miles, depending on driving conditions and oil type. Consult the manual for exact recommendations.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Check manual for specific type (e.g., green long-life).
Transmission Fluid Type Auto:
Dexron II or equivalent automatic transmission fluid (ATF).
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Transfer Case Fluid Type:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Differential Fluid Type:
API GL-5 gear oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Known Issues
Known Issues:
Rust on frame and body, potential head gasket issues on V6 engines (though less common than on later models), transfer case actuator issues (on models with electronic transfer cases), aging suspension bushings and ball joints, interior trim degradation.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing rugged and capable off-road vehicles, dating back to its early Land Cruiser-like models.
Model Evolution
Model Evolution:
The 1991 model represents the second generation (1990-1999) of the Montero/Pajero, which saw significant updates in styling, comfort, and drivetrain technology compared to the first generation.
Production
Production Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1991 model are not widely documented, the Montero/Pajero lineage has consistently been recognized for its off-road capability and durability by automotive publications and off-road enthusiasts.
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