This manual covers the Montero, a mid-size SUV produced for the 1995 model year, known for its robust body-on-frame construction and capable off-road performance. Designed as a versatile vehicle suitable for both daily driving and challenging terrain, the Montero of this era is recognized for its durability and the engineering quality inherent in its design. With a focus on providing a comfortable yet rugged experience, it competed with other established off-road vehicles of its time. This comprehensive Factory Service Manual provides in-depth information for the full service, repair, rebuild, refurbishment, and restoration of the 1995 Montero. It details engine mechanicals, fuel and ignition systems, transmissions, suspension, brakes, steering, and electrical systems, alongside bodywork and climate control. The manual includes routine maintenance procedures, diagnostic troubleshooting charts, detailed repair instructions for all major components, technical specifications, and essential wiring diagrams, empowering owners and technicians to maintain and repair the vehicle effectively. 🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1995 Chassis Code: V20, V30, V40, V50 series (depending on specific configuration) Vin Decoder Notes: VIN typically starts with JMFSV... 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Off-road Vehicle Target Audience: Enthusiasts, DIY mechanics, owners seeking in-depth repair and maintenance knowledge Competitive Analysis Key Competitors 1995: Toyota 4Runner, Jeep Cherokee (XJ), Ford Explorer, Nissan Pathfinder Key Features Vehicle Design Philosophy: Robust body-on-frame construction, capable off-road performance, comfortable on-road manners Manual Value Proposition: Empowers owners to perform complex repairs and maintenance, saving on labor costs and ensuring longevity 📋 Manual Details Coverage Areas Coverage Scope: Full service, repair, rebuild, refurbishment, restoration Page Count Estimated Page Count: Varies by specific edition; typically 500+ pages for comprehensive manuals Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, cooling system Engine Performance: Fuel system (injection, pump, injectors), ignition system, emissions control system, turbocharger (if applicable) Transmission Manual: Manual transmission (gearbox, clutch, driveline, driveshafts, differentials) Transmission Automatic: Automatic transmission (gearbox, torque converter, valve body, hydraulic control) Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings Brakes: Brake system (discs, pads, calipers, master cylinder, brake lines, ABS system) Steering: Steering system (power steering pump, steering gear, tie rods, steering column) Electrical System Basic: Battery, charging system (alternator), starting system (starter motor) Electrical System Lighting: Headlights, taillights, interior lighting, wiring diagrams for lighting circuits Electrical System Accessories: Wipers, horn, power windows, power door locks, mirrors, sunroof Climate Control: HVAC system (heater core, evaporator, blower motor, A/C system, controls) Body Exterior: Body panels, doors, hood, tailgate, bumpers, trim, glass, seals Body Interior: Seats, dashboard, door panels, headliner, carpets, interior trim Chassis And Frame: Frame construction, body mounting, corrosion protection Safety Systems: Seat belts, airbags (if equipped), structural safety aspects Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine management Repair Procedures Engine: Engine rebuilds, cylinder head removal/installation, piston/ring replacement, bearing replacement, timing belt/chain replacement Repair Procedures Transmission: Clutch replacement, transmission overhaul (manual and automatic), driveline component repair Repair Procedures Suspension Steering: Component replacement (shocks, ball joints, tie rods), alignment procedures Repair Procedures Brakes: Brake pad/rotor replacement, caliper rebuilding, brake line replacement, ABS component diagnosis/replacement Repair Procedures Electrical: Component testing and replacement (alternator, starter, sensors), wiring harness repair, fuse/relay diagnosis Body Repair: Panel replacement, dent repair, glass installation, weatherstrip replacement HVAC Repair: Refrigerant service, component replacement (compressor, condenser, heater core) Technical Specifications Data: Torque specifications, clearances, gap settings, fluid capacities, electrical values Wiring Diagrams: Comprehensive electrical schematics for all major systems Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostics Capability: Includes step-by-step diagnostic procedures for various systems, fault finding techniques Special Tools: Lists required special tools for specific procedures, often with diagrams or part numbers 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High resolution for clear diagrams and text, suitable for printing Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 6G72 (3.0L V6 SOHC, 12-valve) is most common for this era in many markets. Engine Displacement: 3.0 Liters (2972 cc) Engine Configuration: V6 Valve Train: SOHC (Single Overhead Camshaft) Bore X Stroke: Approx. 86.1 mm x 86.0 mm (check specific engine variant) Performance Horsepower Approx: 143-150 hp @ 5000 rpm (for 3.0L V6 SOHC, may vary by market/tuning) Torque Approx: 176-180 lb-ft @ 3500 rpm (for 3.0L V6 SOHC, may vary by market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended) Ignition System: Electronic Ignition (distributor-based or distributorless depending on specific model variant) Engine Notes Timing Belt...