Mitsubishi Montero 1998 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1998 Chassis Code: V43W, V44W, V45W, V46W, V47W (varies by engine and market) Market Segment: Full-size SUV 👋 Introduction Market Position Vehicle Class: Body-on-frame SUV, often referred to as a 'sport utility vehicle' or 'off-roader' Target Audience: Families, adventure enthusiasts, off-roaders, towing needs Competitive Analysis Key Competitors 1998: Toyota 4Runner, Ford Explorer, Jeep Grand Cherokee, Chevrolet Blazer, Nissan Pathfinder Unique Selling Points: Robust chassis, available Super Select 4WD-II system, powerful V6 engine options, significant towing capacity, off-road prowess. Key Features Body Styles: 3-door (short wheelbase) and 5-door (long wheelbase) configurations. Offroad Capabilities: Body-on-frame construction, available locking differentials, generous ground clearance, optional Super Select 4WD-II system with various modes (2H, 4H, 4HLC, 4LLC). 📋 Manual Details Coverage Areas Primary Coverage Markets: North America, Europe, Asia (specific market variants may exist) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (including cylinder head, block, crankshaft, pistons, connecting rods), cooling system, lubrication system, fuel system, ignition system, emission control systems, engine electrical, engine performance diagnostics, timing belt/chain replacement. Transmission Drivetrain: Manual transmission (G520, G522), Automatic transmission (V5A51), transfer case (4WD system components like lock-up, differential locks), front and rear axles, propeller shafts, CV joints. Suspension Steering: Independent front suspension (double wishbone), multi-link rear suspension, shock absorbers, springs, control arms, sway bars, steering gearbox, power steering system, steering column. Brakes: Front disc brakes, rear drum or disc brakes (market dependent), ABS system (if equipped), hydraulic lines, master cylinder, brake booster, parking brake. Electrical Electronics: 12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), dashboard indicators, fuses and relays, wiring diagrams for all major systems, body control module (BCM) where applicable. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant R134a, compressor, condenser, evaporator, blower motor, climate control module. Body Chassis: Frame construction, body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, body sealing, corrosion protection. Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, fuel), coolant flush and fill, brake fluid replacement, transmission fluid changes, spark plug replacement, belt inspection and replacement, battery maintenance. Repair Procedures: Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, steering rack repair, exhaust system repair, electrical component diagnosis and replacement, body panel repair. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (OBD-II where applicable), symptom-based troubleshooting guides. Component Removal Installation: Detailed instructions for removing and installing major components and sub-assemblies, including torque specifications. Technical Depth Depth Of Coverage: Comprehensive from basic scheduled maintenance to complete engine and transmission overhauls. Includes detailed diagnostics, specifications, and repair procedures for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) Completeness Manual Completeness: Complete factory-level service information ⚙️ Engine Specifications Primary Engine Engine Code Gasoline V6: 6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC V6) Engine Code Diesel: 4D56 (2.5L Turbo Diesel - less common in North America) Performance 3.0L V6 Horsepower: Approx. 144-155 hp (market dependent) 3.5L V6 Horsepower: Approx. 195-205 hp (market dependent) 3.0L V6 Torque: Approx. 170-180 lb-ft (market dependent) 3.5L V6 Torque: Approx. 220-230 lb-ft (market dependent) Fuel System Fuel Delivery Gasoline: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended, higher octane for optimal performance in 3.5L) Maintenance Timing Belt Replacement Interval 3.0L: Every 60,000 miles or 4 years (critical to follow, interference engine) Timing Belt Replacement Interval 3.5L: Every 60,000 miles or 4 years (critical to follow, interference engine) Spark Plug Type: Iridium or Platinum tipped recommended for longevity (refer to manual for exact part numbers) 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (G520/G522) Optional Optional Transmission Type: 4-speed automatic (V5A51) Features 4Wd System: Part-time 4WD or full-time 4WD with Super Select 4WD-II system (on higher trims/markets), includes various modes and locking differentials. Maintenance Manual Transmission Fluid Spec: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact capacity and type) Automatic Transmission Fluid Spec: Diaqueen SP-III or equivalent ATF (refer to manual for exact capacity and type) 📐 Dimensions Exterior Wheelbase Long Wheelbase: Approx. 109.4 inches (2780 mm) Wheelbase Short Wheelbase: Approx. 100.2 inches (2545 mm) Length Long Wheelbase: Approx. 188.0 inches (4775 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 67.1 - 70.1 inches (1705 - 1780 mm) (varies with roof rails/options) Weights Curb Weight: Approx. 4,200 - 4,700 lbs (1900 - 2130 kg) (varies by configuration) Towing Capacity: Up to 5,000 lbs (2268 kg) (check specific vehicle configuration and local regulations) Ground Clearance: Approx. 8.3...
Toyota 4Runner, Ford Explorer, Jeep Grand Cherokee, Chevrolet Blazer, Nissan Pathfinder
Unique Selling Points:
Robust chassis, available Super Select 4WD-II system, powerful V6 engine options, significant towing capacity, off-road prowess.
Key Features
Body Styles:
3-door (short wheelbase) and 5-door (long wheelbase) configurations.
Offroad Capabilities:
Body-on-frame construction, available locking differentials, generous ground clearance, optional Super Select 4WD-II system with various modes (2H, 4H, 4HLC, 4LLC).
📋 Manual Details
Coverage Areas
Primary Coverage Markets:
North America, Europe, Asia (specific market variants may exist)
Manual transmission (G520, G522), Automatic transmission (V5A51), transfer case (4WD system components like lock-up, differential locks), front and rear axles, propeller shafts, CV joints.
Suspension Steering:
Independent front suspension (double wishbone), multi-link rear suspension, shock absorbers, springs, control arms, sway bars, steering gearbox, power steering system, steering column.
Brakes:
Front disc brakes, rear drum or disc brakes (market dependent), ABS system (if equipped), hydraulic lines, master cylinder, brake booster, parking brake.
Electrical Electronics:
12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), dashboard indicators, fuses and relays, wiring diagrams for all major systems, body control module (BCM) where applicable.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant R134a, compressor, condenser, evaporator, blower motor, climate control module.
Body Chassis:
Frame construction, body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, body sealing, corrosion protection.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel), coolant flush and fill, brake fluid replacement, transmission fluid changes, spark plug replacement, belt inspection and replacement, battery maintenance.
Repair Procedures:
Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, steering rack repair, exhaust system repair, electrical component diagnosis and replacement, body panel repair.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (OBD-II where applicable), symptom-based troubleshooting guides.
Component Removal Installation:
Detailed instructions for removing and installing major components and sub-assemblies, including torque specifications.
Technical Depth
Depth Of Coverage:
Comprehensive from basic scheduled maintenance to complete engine and transmission overhauls. Includes detailed diagnostics, specifications, and repair procedures for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
Completeness
Manual Completeness:
Complete factory-level service information
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline V6:
6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC V6)
Engine Code Diesel:
4D56 (2.5L Turbo Diesel - less common in North America)
Performance
3.0L V6 Horsepower:
Approx. 144-155 hp (market dependent)
3.5L V6 Horsepower:
Approx. 195-205 hp (market dependent)
3.0L V6 Torque:
Approx. 170-180 lb-ft (market dependent)
3.5L V6 Torque:
Approx. 220-230 lb-ft (market dependent)
Fuel System
Fuel Delivery Gasoline:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended, higher octane for optimal performance in 3.5L)
Maintenance
Timing Belt Replacement Interval 3.0L:
Every 60,000 miles or 4 years (critical to follow, interference engine)
Timing Belt Replacement Interval 3.5L:
Every 60,000 miles or 4 years (critical to follow, interference engine)
Spark Plug Type:
Iridium or Platinum tipped recommended for longevity (refer to manual for exact part numbers)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual (G520/G522)
Optional
Optional Transmission Type:
4-speed automatic (V5A51)
Features
4Wd System:
Part-time 4WD or full-time 4WD with Super Select 4WD-II system (on higher trims/markets), includes various modes and locking differentials.
Maintenance
Manual Transmission Fluid Spec:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact capacity and type)
Automatic Transmission Fluid Spec:
Diaqueen SP-III or equivalent ATF (refer to manual for exact capacity and type)
Mitsubishi Motors is a Japanese multinational automotive manufacturer, part of the Mitsubishi Group, with a long history in vehicle production dating back to the early 20th century. Known for robust engineering and off-road capability.
Model Evolution
Montero Generation 2.5:
The 1998 Montero is part of the second generation (1991-1999, with a facelift in 1997). This generation saw significant updates including new engines, refined suspension, and improved styling. Known domestically as the Mitsubishi Pajero.
Production
Production Plant:
Primarily manufactured in Japan.
Production Years Second Gen:
1991-1999 (facelifted model from 1997)
🏆 Awards & Recognition
Recognitions
Offroad Magazine Awards:
Often praised by off-road publications for its capability and reliability in demanding conditions during its production run.
Ratings
Consumer Reports Ratings Generation 2:
Varied ratings depending on the year and specific issues, but generally considered a competent and durable SUV with good off-road performance.
Certifications
Emission Standards:
Compliant with EPA and CARB standards for the model year in relevant markets.
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